Mitsubishi MOTION CONTROLLERS Q173DCPU Manuel d'instructions

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Page 2 - SAFETY PRECAUTIONS

A - 9 (8) Maintenance, inspection and part replacement CAUTION Perform the daily and periodic inspections according to the instruction manual. Pe

Page 3 - 2. For fire prevention

2 - 71 2 SYSTEM CONFIGURATION 2.5.6 Q173DPX Manual pulse generator interface module Q173DPX receives signals required for Manual pulse and Incre

Page 4 - 4. Various precautions

2 - 72 2 SYSTEM CONFIGURATION No.Name Application 6)Dip switches (Note-1) 123456ON (Factory default in OFF position) Dip switch 1Detection set

Page 5

2 - 73 2 SYSTEM CONFIGURATION (2) Performance specifications (a) Module specifications Item Specifications Number of I/O occupying points

Page 6

2 - 74 2 SYSTEM CONFIGURATION (3) Connection of manual pulse generator Manual pulse generators of the voltage-output/open-collector type and d

Page 7

2 - 75 2 SYSTEM CONFIGURATION (5) Connection of manual pulse generator interface module (a) The pin layout of the PULSER connector Use the P

Page 8 - (4) Wiring

2 - 76 2 SYSTEM CONFIGURATION (b) Interface between PULSER connector and manual pulse generator (Differential-output type)/Incremental synchro

Page 9 - (6) Usage methods

2 - 77 2 SYSTEM CONFIGURATION (c) Interface between PULSER connector and manual pulse generator (Voltage-output/Open-collector type)/ Incremen

Page 10

2 - 78 2 SYSTEM CONFIGURATION (6) Connection examples of manual pulse generator : Twist pair cableFGSGHA PP5SVSignal nameShieldBA0V5VAB: Tw

Page 11 - (10) General cautions

2 - 79 2 SYSTEM CONFIGURATION 2.5.7 Q173DSXY Safety signal module Q173DSXY is used to input/output the safety signal. (1) Q173DSXY name of pa

Page 12

2 - 80 2 SYSTEM CONFIGURATION No.Name Application 9) RIO2 connector RIO communication for Motion CPU (For connection to Q173DSXY installed on th

Page 13

A - 10 (9) About processing of waste When you discard Motion controller, servo amplifier, a battery (primary battery) and other option articles, pl

Page 14

2 - 81 2 SYSTEM CONFIGURATION (b) Input/output Item Specifications Number of input points 32 points 2 lines (PLC CPU control 32 points + Mot

Page 15

2 - 82 2 SYSTEM CONFIGURATION (c) The pin layout of the Motion IO connector/PLC IO connector Use the Motion IO connector and PLC IO connector

Page 16

2 - 83 2 SYSTEM CONFIGURATION (3) Interface between Motion IO connector/PLC IO connector and servo external signal Signal name24VDC(COM1)24VD

Page 17

2 - 84 2 SYSTEM CONFIGURATION POINTS (1) Wire the I/O power supply input (24VDC, 0V common) supplied to Q173DSXY to two pins of each conversi

Page 18

2 - 85 2 SYSTEM CONFIGURATION (4) Wiring example for the safety signal module (a) Wiring example for door signal to safety signal module and

Page 19

2 - 86 2 SYSTEM CONFIGURATION (b) Wiring example for door signal to safety signal module and STO terminal. Wiring example to wire the followin

Page 20 - 1. OVERVIEW

2 - 87 2 SYSTEM CONFIGURATION 2) MR-J3-BS use Door1 close/openconfirmation sensorDoor2 close/openconfirmation sensor4STO1+STO1-3STO2+STO2-6CN

Page 21 - 1 OVERVIEW

2 - 88 2 SYSTEM CONFIGURATION (c) Wiring example for external pulse input to safety signal module. The wiring diagram for external pulse input

Page 22

2 - 89 2 SYSTEM CONFIGURATION 2.5.8 Manual pulse generator/Serial absolute synchronous encoder (1) Manual pulse generator specifications Item

Page 23

2 - 90 2 SYSTEM CONFIGURATION (2) Serial absolute synchronous encoder specifications Item Specifications Model name Q171ENC-W8 (Note-1), (No

Page 24

A - 11 REVISIONS The manual number is given on the bottom left of the back cover. Print Date Manual Number Revision Jan., 2008 IB(NA)-0300133-

Page 25

2 - 91 2 SYSTEM CONFIGURATION 2.5.9 SSCNET cables Between the Motion CPU module and servo amplifiers, or servo amplifier and servo amplifier co

Page 26

2 - 92 2 SYSTEM CONFIGURATION (2) Connection between the Q173D(S)CPU and servo amplifiers Connect the SSCNET cables to the following connecto

Page 27

2 - 93 2 SYSTEM CONFIGURATION (3) Connection between the Q172D(S)CPU and servo amplifiers Connect the SSCNET cables to the following connecto

Page 28

2 - 94 2 SYSTEM CONFIGURATION (4) Setting of the axis No. and axis select rotary switch of servo amplifier Axis No. is used to set the axis n

Page 29

2 - 95 2 SYSTEM CONFIGURATION Correspondence between dno.s and axis select rotary switches of servo amplifier dno. (Note) SSCNET (/H) line Axis

Page 30 - 2. SYSTEM CONFIGURATION

2 - 96 2 SYSTEM CONFIGURATION 2.5.10 Battery This section describes the battery specifications and handling precautions used in the Motion CPU.

Page 31

2 - 97 2 SYSTEM CONFIGURATION (2) Data back-up of Motion CPU module by the battery Be sure to use the battery. • For Q173DSCPU/Q172DSCPU Set t

Page 32 - Q172D(S)CPU

2 - 98 2 SYSTEM CONFIGURATION CAUTION Do not short a battery. Do not charge a battery. Do not disassemble a battery. Do not burn a battery.

Page 33

2 - 99 2 SYSTEM CONFIGURATION (b) Q173DCPU(-S1)/Q172DCPU(-S1) 1) Set Q6BAT to Battery holder unit(Q170DBATC). 2) Connect the lead connecto

Page 34

2 - 100 2 SYSTEM CONFIGURATION 2.5.11 Forced stop input terminal (1) Table of the forced stop input terminal specifications Item Specificatio

Page 35

A - 12 Print Date Manual Number Revision Apr., 2013 IB(NA)-0300133-H [Additional model] Q03UCVCPU, Q04UCVCPU, Q06UCVCPU, Q13UCVCPU, Q26UCVCPU, Q2

Page 36

3 - 1 3 3 DESIGN 3. DESIGN 3.1 System Designing Procedure System designing procedure is shown below. Refer to section 2.5.

Page 37

3 - 2 3 DESIGN Layout design based on the design environment such astemperatures and vibrations in consideration of heat generatedfrom modules a

Page 38

3 - 3 3 DESIGN CAUTION Do not touch the heat radiating fins of controller or servo amplifier, regenerative resistor and servomotor, etc. while

Page 39

3 - 4 3 DESIGN 3.2 External Circuit Design As to the ways to design the external circuits of the Motion system, this section describes the metho

Page 40

3 - 5 3 DESIGN RA4CL1L2L3UWVL11L21CN1ACN1BDICOMALMEM2/1DOCOMMR-J4-BMB(Note-4)RA4UVW(Note-3)GroundElectro-magneticbrakeURA3BL1L2L3UWVL11L21CN1ACN1

Page 41 - 2.2.1 Checking serial number

3 - 6 3 DESIGN (2) System design circuit example of the PLC I/O (a) System design circuit example(when not using ERR terminal of power suppl

Page 42 - Q173DCPU-S1

3 - 7 3 DESIGN (b) System design circuit example(when using ERR terminal of power supply module) Output module Output module Interlock circui

Page 43 - 80M1 IND. CONT. EQ

3 - 8 3 DESIGN 3.2.1 Power supply circuit design This section describes the protective coordination and noise suppression techniques of the powe

Page 44 - <Screen: GX Works2>

3 - 9 3 DESIGN 3.2.2 Safety circuit design (1) Concept of safety circuits When the Multiple CPU system is powered on and off, normal control o

Page 45

3 - 10 3 DESIGN (b) The forced stop of all servo amplifiers is possible in a lump by using the forced stop input of input modules. After forc

Page 46

A - 13 INTRODUCTION Thank you for choosing the Mitsubishi Motion controller Q173D(S)CPU/Q172D(S)CPU. Before using the equipment, please read this m

Page 47

3 - 11 3 DESIGN 3.3 Layout Design within the Control Panel 3.3.1 Mounting environment Mount the Motion controller system in the following enviro

Page 48 - (Note-7)

3 - 12 3 DESIGN 3.3.2 Calculating heat generation by Motion controller The ambient temperature inside the panel storing the Motion controller mu

Page 49 - (Note-8)

3 - 13 3 DESIGN (5) Average power consumption of the input section of the input module (Power consumption for simultaneous ON points) WIN = I

Page 50

3 - 14 3 DESIGN (7) Example of average power consumption calculation (Q173DCPU use) (a) System configuration Q61P Q03UDCPUQ173DCPUQX40 QX40

Page 51

3 - 15 3 DESIGN 3.4 Design Checklist At the worksite, copy the following table for use as a check sheet. Item Sub Item Design confirmation C

Page 52

3 - 16 3 DESIGN MEMO

Page 53 - , non-condensing

4 - 1 4 4 INSTALLATION AND WIRING 4. INSTALLATION AND WIRING 4.1 Module Installation 4.1.1 Instructions for handling CAUTIO

Page 54 - With battery cover open

4 - 2 4 INSTALLATION AND WIRING (3) Tighten the module fixing screws and terminal block screws within the tightening torque range specified be

Page 55

4 - 3 4 INSTALLATION AND WIRING (c) Place the left-hand side pear-shaped hole of the base unit onto the left-hand side screw. Panel (d) Fi

Page 56

4 - 4 4 INSTALLATION AND WIRING 4.1.2 Instructions for mounting the base unit When mounting the Motion controller to an enclosure or similar, fu

Page 57 - (2) 7-segment LED display

A - 14 3.2.1 Power supply circuit design ...

Page 58

4 - 5 4 INSTALLATION AND WIRING (2) Module mounting position Keep the clearances shown below between the top/bottom faces of the module and ot

Page 59

4 - 6 4 INSTALLATION AND WIRING (4) Mounting surface Mount the base unit on a flat surface. If the mounting surface is not even, this may stra

Page 60

4 - 7 4 INSTALLATION AND WIRING 4.1.3 Installation and removal of module This section describes how to install and remove a power supply module,

Page 61

4 - 8 4 INSTALLATION AND WIRING POINTS (1) When installing the module, always insert the module fixing projection into the module fixing hole

Page 62

4 - 9 4 INSTALLATION AND WIRING (b) Removal PushModule fixing hookENDSupport the module with bothhands and securely press the module fixing h

Page 63

4 - 10 4 INSTALLATION AND WIRING 4.1.4 Instructions for mounting of the battery holder unit QD When mounting the battery holder unit (Q170DBATC)

Page 64

4 - 11 4 INSTALLATION AND WIRING 4.2 Connection and Disconnection of Cable 4.2.1 SSCNET cable (1) Precautions for handling the SSCNET cable

Page 65

4 - 12 4 INSTALLATION AND WIRING (4) Precautions of SSCNET cable wiring SSCNET cable is made from optical fiber. If optical fiber is added a

Page 66

4 - 13 4 INSTALLATION AND WIRING (d) Twisting If SSCNET cable is twisted, it will become the same stress added condition as when local latera

Page 67

4 - 14 4 INSTALLATION AND WIRING • Bundle fixing Optical cord should be given loose slack to avoid from becoming smaller than the minimum bend r

Page 68 - (9) Internal I/F connector

A - 15 7. EMC DIRECTIVES 7- 1 to 7-10 7.1 Requirements for Compliance with the EMC Directive...

Page 69

4 - 15 4 INSTALLATION AND WIRING POINTS (1) Be sure to connect SSCNET cable with the above connector. If the connection is mistaken, between

Page 70

4 - 16 4 INSTALLATION AND WIRING POINTS (9) Migrating plasticizer is used for vinyl tape. Keep the MR-J3BUS M, and MR-J3BUSM-A cables away f

Page 71

4 - 17 4 INSTALLATION AND WIRING 4.2.2 Battery cable QD (1) Handling the battery cable (a) Precautions for handling the battery cable • For

Page 72

4 - 18 4 INSTALLATION AND WIRING POINT (1) Forcibly removal the battery cable from the battery holder unit will damage the battery holder uni

Page 73

4 - 19 4 INSTALLATION AND WIRING 4.2.3 Forced stop input cable (1) Precautions for handling the forced stop input cable • For connection or re

Page 74 - 2.5.2 Power supply module

4 - 20 4 INSTALLATION AND WIRING 4.2.4 Internal I/F connector cable QDS (1) Precautions on use of Internal I/F connector cable When using the

Page 75

4 - 21 4 INSTALLATION AND WIRING 4.3 Mounting of Battery (1) Handling the battery lead wire (a) Q173DSCPU/Q172DSCPU 1) Precautions for mou

Page 76

4 - 22 4 INSTALLATION AND WIRING (b) Q173DCPU(-S1)/Q172DCPU(-S1) 1) Precautions for handling the battery lead wire • For connection or remov

Page 77

4 - 23 4 INSTALLATION AND WIRING 4.4 Mounting of Serial Absolute Synchronous Encoder This section describes precautions for handling the serial

Page 78 - 100-240VAC

4 - 24 4 INSTALLATION AND WIRING 4.5 Wiring 4.5.1 Instructions for wiring DANGER Completely turn off the externally supplied power used in the

Page 79

A - 16 About Manuals The following manuals are also related to this product. In necessary, order them by quoting the details in the tables below.

Page 80

4 - 25 4 INSTALLATION AND WIRING (b) Do not bundle the 100VAC and 24VDC wires with, or run them close to, the main circuit (high voltage, larg

Page 81 - Q171ENC-W8

4 - 26 4 INSTALLATION AND WIRING (e) Where wiring runs through piping, ground the piping without fail. (f) Run the 24VDC input line away fr

Page 82

4 - 27 4 INSTALLATION AND WIRING 4.5.2 Connecting to the power supply module The following diagram shows the wiring example of power lines, grou

Page 83

4 - 28 4 INSTALLATION AND WIRING POINT (1) Use the thickest possible (up to 2mm2) wires for the 100/200VAC and 24VDC power cables. Be sure to

Page 84 - I/O Allocations

5 - 1 5 5 START-UP PROCEDURES 5. START-UP PROCEDURES 5.1 Check Items Before Start-up Table 5.1 Check items before start-up

Page 85

5 - 2 5 START-UP PROCEDURES Part name Confirmation Items Check Reference Q172DLX Servo external signals interface module/ Q172DEX synchronou

Page 86 - (b) Input

5 - 3 5 START-UP PROCEDURES 5.2 Start-up Adjustment Procedure Parameter settingSet the SSCNET /H head module parameter using MT Developer2.(S

Page 87 - (a) Servo external signals

5 - 4 5 START-UP PROCEDURES PLC CPU[Parameter setting]Parameter settingSet the PLC parameter using GX Works2/GX Developer.Set parameter values t

Page 88 - (FUJITSU COMPONENT LIMITED)

5 - 5 5 START-UP PROCEDURES Check the wiring of I/O module of the intelligent function modules that are connected to the SSCNET /H head module

Page 89

5 - 6 5 START-UP PROCEDURES Check the sequence operation by executingthe sequence program using an actual external input.Set the RUN/STOP/RESET

Page 90

A - 17 (2) PLC Manual Name Manual Number (Model Code) QCPU User's Manual (Hardware Design, Maintenance and Inspection) This manual explains t

Page 91

5 - 7 5 START-UP PROCEDURES 5.3 Operating System Software Installation Procedure The operating system software must be installed to the Motion C

Page 92

5 - 8 5 START-UP PROCEDURES POINTS (1) When the software security key function is used in Q173DSCPU/Q172DSCPU, if the software security key o

Page 93

5 - 9 5 START-UP PROCEDURES 5.4 Trial Operation and Adjustment Checklist At the worksite, copy the following table for use as a check sheet. W

Page 94 - (3M make)

5 - 10 5 START-UP PROCEDURES MEMO

Page 95

6 - 1 6 6 INSPECTION AND MAINTENANCE 6. INSPECTION AND MAINTENANCE DANGER Do not touch the terminals while power is on. Do

Page 96 - :Twisted pair cable

6 - 2 6 INSPECTION AND MAINTENANCE 6.1 Maintenance Works 6.1.1 Instruction of inspection works In order that can use the Motion controller in sa

Page 97 - Battery Specifications

6 - 3 6 INSPECTION AND MAINTENANCE CAUTION Do not short circuit, charge, overheat, incinerate or disassemble the batteries. The electrolytic c

Page 98 - (c) Battery life

6 - 4 6 INSPECTION AND MAINTENANCE 6.2 Daily Inspection The items that must be inspected daily are shown below. Table 6.1 Daily Inspection Item

Page 99

6 - 5 6 INSPECTION AND MAINTENANCE 6.3 Periodic Inspection The items that must be inspected one or two times every 6 months to 1 year are listed

Page 100 - (1) Q173DPX name of parts

6 - 6 6 INSPECTION AND MAINTENANCE 6.4 Life The following parts must be changed periodically as listed below. However, if any part is found faul

Page 101 - (Note-1)

A - 18 (3) Servo amplifier Manual Name Manual Number (Model Code) SSCNET /H interface MR-J4- B Servo amplifier Instruction Manual This manual expl

Page 102 - (a) Module specifications

6 - 7 6 INSPECTION AND MAINTENANCE 6.5 Battery The battery installed in the Motion CPU module is used for data retention during the power failur

Page 103 - • Tracking enable signal

6 - 8 6 INSPECTION AND MAINTENANCE 6.5.1 Battery life The battery life is shown below. Module type Battery type Battery life (Total power fail

Page 104

6 - 9 6 INSPECTION AND MAINTENANCE POINT (1) Do not use the battery exceeding its guaranteed life. (2) When the battery hours (total power

Page 105

6 - 10 6 INSPECTION AND MAINTENANCE 6.5.2 Battery replacement procedure (1) Battery replacement procedure of the Motion CPU module When the ba

Page 106

6 - 11 6 INSPECTION AND MAINTENANCE (a) Q173DSCPU/Q172DSCPU battery replacement procedure LITHICN2Remove the internal I/F connectorcable from M

Page 107

6 - 12 6 INSPECTION AND MAINTENANCE (b) Q173DCPU(-S1)/Q172DCPU(-S1) battery replacement procedure BATTERYCPUQ170DBATCMITSUBISHILITHIUM BATTERY&

Page 108 - (1) Q173DSXY name of parts

6 - 13 6 INSPECTION AND MAINTENANCE (2) Q172DEX module battery replacement procedure When the battery has been exhausted, replace the battery

Page 109

6 - 14 6 INSPECTION AND MAINTENANCE 6.5.3 Resuming operation after storing the Motion controller When the operation is to be resumed after being

Page 110 - (b) Input/output

6 - 15 6 INSPECTION AND MAINTENANCE 6.6 Troubleshooting This section describes the various types of trouble that occur when the system is operat

Page 111 - 1B20 1A20 2B20 2A20

6 - 16 6 INSPECTION AND MAINTENANCE 6.6.2 Troubleshooting of Motion CPU module This section describes the contents of troubles for the error co

Page 112 - (Note-2)

A - 1 SAFETY PRECAUTIONS (Please read these instructions before using this equipment.) Before using this product, please read this manual and t

Page 113

1 - 1 1 1 OVERVIEW 1. OVERVIEW 1.1 Overview This User's Manual describes the hardware specifications and handling meth

Page 114

6 - 17 6 INSPECTION AND MAINTENANCE (a) Flowchart for when "POWER" LED turns off The following shows the flowchart for when "

Page 115

6 - 18 6 INSPECTION AND MAINTENANCE NOA hardware faultCheck operation in the order starting with the minimum system.If the module will not work,

Page 116

6 - 19 6 INSPECTION AND MAINTENANCE (b) Flowchart for when " ." does not flash in the first digit of 7-segment LED ENDYESYESNONO

Page 117

6 - 20 6 INSPECTION AND MAINTENANCE (c) Flowchart for when "A00" displays on 7-segment LED "A00" displays when the operat

Page 118 - (Note-2)

6 - 21 6 INSPECTION AND MAINTENANCE (d) Flowchart for when "AL" "L01" displays on 7-segment LED ""AL" (f

Page 119

6 - 22 6 INSPECTION AND MAINTENANCE (e) Flowchart for when "AL" "A1" " " displays on 7-segment LED. "&

Page 120 - 2.5.9 SSCNET cables

6 - 23 6 INSPECTION AND MAINTENANCE (f) Flowchart for when "BT " displays on 7-segment LED "BT1" or "BT2" displ

Page 121

6 - 24 6 INSPECTION AND MAINTENANCE (g) Flowchart for when " . . ." displays on 7-segment LED " . . ." displays at the WD

Page 122

6 - 25 6 INSPECTION AND MAINTENANCE (h) Flowchart for when servo amplifier does not start The following shows the flowchart for when servo am

Page 123

6 - 26 6 INSPECTION AND MAINTENANCE (i) Flowchart for when "AL" "S01" displays on 7-segment LED ""AL" (f

Page 124 - CPU module

1 - 2 1 OVERVIEW Generic term/Abbreviation Description SSCNET /H(Note-3) High speed synchronous network between Motion controller and servo amp

Page 125 - (1) Battery specifications

6 - 27 6 INSPECTION AND MAINTENANCE 6.6.4 Internal input circuit troubleshooting QDS This section describes possible problems with internal inpu

Page 126 - (Note-5)

6 - 28 6 INSPECTION AND MAINTENANCE (b) Calculate the connecting resistor value R as indicated below. To satisfy the 0.9 [mA] OFF current of t

Page 127

7 - 1 7 7 EMC DIRECTIVES 7. EMC DIRECTIVES Compliance to the EMC Directive, which is one of the EU Directives, has been a l

Page 128 - LITHIUM BATTERY

7 - 2 7 EMC DIRECTIVES 7.1.1 Standards relevant to the EMC directive The standards relevant to the EMC Directive are listed in table below. Cer

Page 129

7 - 3 7 EMC DIRECTIVES 7.1.2 Installation instructions for EMC directive (1) Installation Motion controller is an open type device and must be

Page 130 - 3. DESIGN

7 - 4 7 EMC DIRECTIVES (3) Cables The cables extracted from the control panel contain a high frequency noise component. On the outside of the

Page 131 - 3 DESIGN

7 - 5 7 EMC DIRECTIVES (4) Precautions relevant to the electrostatic discharge There is a weak part to electrostatic discharge in the surface

Page 132

7 - 6 7 EMC DIRECTIVES 7.1.3 Parts of measure against noise (1) Ferrite core A ferrite core has the effect of reducing noise in the 30MHz to 1

Page 133 - 3.2 External Circuit Design

7 - 7 7 EMC DIRECTIVES (3) Cable clamp It is also possible to ground the exposed shielded part of the cable to the panel with the cable clamp.

Page 134

7 - 8 7 EMC DIRECTIVES 7.1.4 Example of measure against noise SSCNET cableControl panelAC powersupplyMCCB1)Noise ferrite(FR-BLF)2)3)4)Encoder

Page 135 - FOR AC/DC

1 - 3 1 OVERVIEW MEMO

Page 136 - MC1 NO M10

7 - 9 7 EMC DIRECTIVES (2) In wiring inside the panel, the power line connected to the power or servo amplifier and the communication cable su

Page 137 - (2) Grounding

7 - 10 7 EMC DIRECTIVES MEMO

Page 138 - (3) Forced stop circuit

App - 1 App. APPENDICES APPENDICES APPENDIX 1 Cables In this cable connection diagram, maker names of connectors are omitted.

Page 139

App - 2 APPENDICES POINTS (1) If the end face of cord tip for the SSCNET cable is dirty, optical transmission is interrupted and it may cause

Page 140 - 3.3.1 Mounting environment

App - 3 APPENDICES • MR-J3BUS03M to MR-J3BUS3M Refer to the table of this section (1) for cable length (L). [Unit: mm(inch)] L(Note)100(3.94)100

Page 141

App - 4 APPENDICES APPENDIX 1.2 Serial absolute synchronous encoder cable Generally use the serial absolute synchronous encoder cables available a

Page 142

App - 5 APPENDICES (2) Q170ENCCBL M (a) Model explanation 2Cable length [m(ft.)]5Symbol1020302(6.56)5(16.40)10(32.81)20(65.62)30(98.43)50 50(16

Page 143 - (Q173DCPU use)

App - 6 APPENDICES (3) Q170ENCCBL M-A (a) Model explanation 2Cable length [m(ft.)]5Symbol1020302(6.56)5(16.40)10(32.81)20(65.62)30(98.43)50 50(

Page 144 - 3.4 Design Checklist

App - 7 APPENDICES APPENDIX 1.3 Battery cable Generally use the battery cable available as our products. If the required length is not found in ou

Page 145

App - 8 APPENDICES APPENDIX 1.4 Forced stop input cable Generally use the forced stop input cable available as our products. If the required lengt

Page 146 - 4. INSTALLATION AND WIRING

1 - 4 1 OVERVIEW 1.2 Differences between Q173D(S)CPU/Q172D(S)CPU and Q173HCPU/Q172HCPU Item Q173DSCPU Q172DSCPU Q173DCPU(-S1) Q172DCPU(-S1) Ope

Page 147 - 4 INSTALLATION AND WIRING

App - 9 APPENDICES APPENDIX 1.5 Internal I/F connector cable Fabricate the internal I/F connector cable on the customer side. (1) Differential-o

Page 148

App - 10 APPENDICES (2) Voltage-output/Open-collector type (a) Connection diagram Make the cable within 10m(32.81ft.). Attach a ferrite core i

Page 149 - (1) Fitting dimensions

App - 11 APPENDICES CAUTION When fabricating the internal I/F connector cable, do not make incorrect connection. Doing so may cause an operation

Page 150

App - 12 APPENDICES APPENDIX 1.6 RIO cable Generally use the RIO cable available as our products. If the required length is not found in our produ

Page 151

App - 13 APPENDICES APPENDIX 1.7 SSCNET cables (SC-J3BUS M-C) manufactured by Mitsubishi Electric System & Service POINTS • For the details

Page 152

App - 14 APPENDICES APPENDIX 2 Exterior Dimensions APPENDIX 2.1 Motion CPU module (1) Q172DSCPU [Unit: mm (inch)] 08C41235679ABDEF08C41235679ABD

Page 153

App - 15 APPENDICES (3) Q172DCPU [Unit: mm (inch)] STOP RUN08C41235679ABDEF08C41235679ABDEFCN11CAUTION2SWBATFRONTEMIQ172DCPU119.3(4.70)4(0.16)2

Page 154

App - 16 APPENDICES (5) Q172DCPU-S1 [Unit: mm (inch)] STOP RUN08C41235679ABDEF08C41235679ABDEFCN11CAUTION2SWRIOQ172DCPU-S1EMIPERIPHERAL I/FBAT

Page 155 - (Correct) (Wrong)

App - 17 APPENDICES APPENDIX 2.2 Servo external signals interface module (Q172DLX) [Unit: mm (inch)] Q172DLXQ172DLXCTRL90(3.54)98(3.86)45(1.77)4(

Page 156 - Motion CPU module

App - 18 APPENDICES APPENDIX 2.4 Manual pulse generator interface module (Q173DPX) [Unit: mm (inch)] Q173DPXQ173DPX123PLS.A123PLS.B123TRENPULSER6

Page 157 - (c) Lateral pressure

1 - 5 1 OVERVIEW Q173HCPU Q173HCPU 0.44ms/ 1 to 3 axes 0.88ms/ 4 to 10 axes 1.77ms/11 to 20 axes 3.55ms/21 to 32 axes 0.44ms/ 1 to 3 a

Page 158 - (e) Disposal

App - 19 APPENDICES APPENDIX 2.6 Power supply module [Unit: mm (inch)] (1) Q61P-A1, Q61P-A2, Q61P, Q62P, Q63P Q61PMITSUBISHIPULLPOWER55.2(2.17

Page 159

App - 20 APPENDICES (3) Q64PN [Unit: mm (inch)] 55.2(2.17)115(4.53)98(3.86)Q64PN POWERMITSUBISHIPULL

Page 160

App - 21 APPENDICES APPENDIX 2.7 Battery holder unit (Q170DBATC) [Unit: mm (inch)] BATTERYCPUQ170DBATC45(1.77)60(2.36)40(1.57)80(3.15)18.4(0.72)1

Page 161

App - 22 APPENDICES APPENDIX 2.8 Connector (1) Cable connector for serial absolute synchronous encoder (Sumitomo 3M Limited make (MDR type)) Nu

Page 162 - 4.2.2 Battery cable

App - 23 APPENDICES (c) Insulation displacement type (Quick release metal latch type) Type Connector : 10120-6000EL Connector case : 10320-3210

Page 163

App - 24 APPENDICES (3) SSCNET cable connector [Unit: mm (inch)] 20.9 0.2(0.82 0.01)17.6 0.2(0.69 0.01)8(0.31)2.3(0.09)1.7(0.07)4.8(0.1

Page 164

App - 25 APPENDICES (5) Forced stop input connector (Molex Incorporated make) Type Connector : 5557-02R-210 Terminal : 5556PBTL [Unit: mm (inch)

Page 165 - Base unit Q173DSCPU/Q172DSCPU

App - 26 APPENDICES (7) RIO connector (Molex Incorporated make) Type Connector: 55103-300 Terminal: 50351-8100 [Unit: mm (inch)] 5.89.7(0.38) 7.

Page 166 - 4.3 Mounting of Battery

App - 27 APPENDICES APPENDIX 2.9 Manual pulse generator (MR-HDP01) [Unit: mm (inch)] 72(2.83)0.2+2-0 621060207030809012V 0V A B+5to05040SpaceT

Page 167

App - 28 APPENDICES APPENDIX 2.10 Serial absolute synchronous encoder (1) Q171ENC-W8 [Unit: mm (inch)] 7(0.28)4- 5.5(0.22)42(1.65)85(3.35)37.5

Page 168

1 - 6 1 OVERVIEW 1.3 Restrictions by the Software's Version There are restrictions in the function that can be used by the version of the o

Page 169 - (1) Power supply wiring

WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range We will

Page 170

6. Precautions for Choosing the Products (1) For the use of our Motion controller, its applications should be those that may not result in a serious

Page 172

1 - 7 1 OVERVIEW Programming software version Section of reference MELSOFT MT Works2 (MT Developer2) MR Configurator2 MR Configurator

Page 173

1 - 8 1 OVERVIEW Table 1.1 Restrictions by the Software's Version (continued) Function Operating system software version (Note-1), (Note-2)

Page 174 - 5. START-UP PROCEDURES

1 - 9 1 OVERVIEW Programming software version Section of reference MELSOFT MT Works2 (MT Developer2) MR Configurator2 MR Configurator Q173D

Page 175 - 5 START-UP PROCEDURES

1 - 10 1 OVERVIEW 1.4 Programming Software Version The programming software versions that support Motion CPU are shown below. Motion CPU MELSOF

Page 176

A - 2 For Safe Operations 1. Prevention of electric shocks DANGER Never open the front case or terminal covers while the power is ON or the unit is

Page 177

2 - 1 2 2 SYSTEM CONFIGURATION 2. SYSTEM CONFIGURATION This section describes the Motion controller system configuration, p

Page 178

2 - 2 2 SYSTEM CONFIGURATION (b) Q173DCPU(-S1)/Q172DCPU(-S1) (Note-1): Be sure to install the Battery (Q6BAT) to the Battery holder unit (Q17

Page 179

2 - 3 2 SYSTEM CONFIGURATION (2) Peripheral device configuration for the Q173D(S)CPU/ Q172D(S)CPU The following (a)(b)(c) can be used. Person

Page 180

2 - 4 2 SYSTEM CONFIGURATION 2.1.1 Q173DSCPU/Q172DSCPU System overall configuration LJ72MS15L61PI/O module/Intelligent functionmoduleMEd16MEd01M

Page 181

2 - 5 2 SYSTEM CONFIGURATION CAUTION Construct a safety circuit externally of the Motion controller or servo amplifier if the abnormal operatio

Page 182

2 - 6 2 SYSTEM CONFIGURATION 2.1.2 Q173DCPU(-S1)/Q172DCPU(-S1) System overall configuration d01MEQI60Motion CPU control module PLC CPU/ Motion C

Page 183

2 - 7 2 SYSTEM CONFIGURATION 2.1.3 Function explanation of the Motion CPU modules (1) The following servo amplifiers can be controlled in Moti

Page 184

2 - 8 2 SYSTEM CONFIGURATION 2.1.4 Restrictions on Motion systems (1) Combination of Multiple CPU system (a) Motion CPU module cannot be use

Page 185 - 6.1 Maintenance Works

2 - 9 2 SYSTEM CONFIGURATION (2) Motion modules (a) Installation position of Q172DEX(Note-1) and Q173DSXY is only the main base unit. It ca

Page 186 - Electromagnetic

2 - 10 2 SYSTEM CONFIGURATION (3) Other restrictions (a) Motion CPU module cannot be set as the control CPU of intelligent function module (

Page 187 - Table 6.1 Daily Inspection

A - 3 3. For injury prevention CAUTION Do not apply a voltage other than that specified in the instruction manual on any terminal. Doing so may lea

Page 188 - 6.3 Periodic Inspection

2 - 11 2 SYSTEM CONFIGURATION (j) MR-J4W3-B (Software version "A2" or before) and MR-J3W- B does not support operation cycle 0.2 [ms

Page 189 - (2) Bearing

2 - 12 2 SYSTEM CONFIGURATION 2.2 Checking Serial Number and Operating System Software Version Checking for the serial number of Motion CPU modu

Page 190 - 6.5 Battery

2 - 13 2 SYSTEM CONFIGURATION (2) Motion CPU module (Q173DCPU(-S1)/Q172DCPU(-S1)) (a) Rating plate The rating plate is situated on the side

Page 191 - 6.5.1 Battery life

2 - 14 2 SYSTEM CONFIGURATION (3) Motion module (Q172DLX/Q172DEX/Q173DPX/Q173DSXY) (a) Rating plate The rating plate is situated on the side

Page 192

2 - 15 2 SYSTEM CONFIGURATION 2.2.2 Checking operating system software version Ver.! The operating system software version can be checked on the

Page 193

2 - 16 2 SYSTEM CONFIGURATION REMARK (1) "Serial number of Motion CPU module" and "Operating system software version" on t

Page 194

2 - 17 2 SYSTEM CONFIGURATION 2.3 System Configuration Equipment (1) Motion controller related module Part name Model name (Note-1) Descripti

Page 195

2 - 18 2 SYSTEM CONFIGURATION Motion controller related module (continued) Part name Model name (Note-1) Description Current consumption5VDC[A]

Page 196

2 - 19 2 SYSTEM CONFIGURATION Motion controller related module (continued) Part name Model name (Note-1) Description Current consumption5VDC[A]

Page 197

2 - 20 2 SYSTEM CONFIGURATION Motion controller related module (continued) Part name Model name (Note-1) Description Current consumption5VDC[A]

Page 198

A - 4 CAUTION The dynamic brakes must be used only on errors that cause the forced stop, emergency stop, or servo OFF. These brakes must not be use

Page 199

2 - 21 2 SYSTEM CONFIGURATION (2) PLC module which can be controlled by Motion CPU Part name Model name Current consumption 5VDC[A] (Note-1)

Page 200

2 - 22 2 SYSTEM CONFIGURATION PLC module which can be controlled by Motion CPU (continued) Part name Model name Current consumption 5VDC[A](No

Page 201

2 - 23 2 SYSTEM CONFIGURATION (4) Operating system software Application Software package Q173DSCPU (Note-1)Q172DSCPU (Note-1)Q173DCPU(-S1) Q1

Page 202 - 7-segment LED

2 - 24 2 SYSTEM CONFIGURATION 2.4 General Specifications General specifications of the Motion controller are shown below. Item Specification Op

Page 203

2 - 25 2 SYSTEM CONFIGURATION 2.5 Specifications of Equipment and Settings 2.5.1 Name of parts for CPU module This section explains the names an

Page 204

2 - 26 2 SYSTEM CONFIGURATION (b) Q173DCPU(-S1)/Q172DCPU(-S1) STOP RUN08C41235679ABDEF08C41235679ABDEFCN11CAUTION2SWRIOQ172DCPU-S1EMIPERIPHER

Page 205

2 - 27 2 SYSTEM CONFIGURATION No. Name Application 1) 7-segment LED Indicates the operating status and error information. 2) Rotary function

Page 206

2 - 28 2 SYSTEM CONFIGURATION No. Name Application 18) Battery holder Holder to support the battery (Q6BAT). 19) Battery cover Cover for ba

Page 207

2 - 29 2 SYSTEM CONFIGURATION Item 7-segment LED Remark Battery error Early stage warning (2.7V or less) Steady "BT1" display Displa

Page 208

2 - 30 2 SYSTEM CONFIGURATION (3) Rotary switch assignment (a) Rotary function select 1 switch (SW1) Rotary switch Setting (Note) Mode Desc

Page 209

A - 5 CAUTION Set the sequence function program capacity setting, device capacity, latch validity range, I/O assignment setting, and validity of co

Page 210 - DC input

2 - 31 2 SYSTEM CONFIGURATION (4) Operation mode (a) Rotary switch setting and operation mode Rotary switch setting (Note-1) Operation mode

Page 211

2 - 32 2 SYSTEM CONFIGURATION POINTS (1) Be sure to turn OFF the Multiple CPU system's power supply before the rotary switch setting cha

Page 212 - 7. EMC DIRECTIVES

2 - 33 2 SYSTEM CONFIGURATION (5) Basic specifications of Q173D(S)CPU/Q172D(S)CPU (a) Module specifications Item Q173DSCPU Q172DSCPU Q173

Page 213 - 7 EMC DIRECTIVES

2 - 34 2 SYSTEM CONFIGURATION Motion control specifications (continued) Item Q173DSCPU Q172DSCPU Q173DCPU(-S1) Q172DCPU(-S1) Manual pulse gener

Page 214 - (1) Installation

2 - 35 2 SYSTEM CONFIGURATION Motion control specifications (continued) Item Q173DSCPU Q172DSCPU Q173DCPU(-S1) Q172DCPU(-S1) SSCNET communicati

Page 215 - (3) Cables

2 - 36 2 SYSTEM CONFIGURATION (b) Motion SFC performance specifications Item Q173DSCPU/Q172DSCPU Q173DCPU(-S1)/Q172DCPU(-S1)Motion SFC progra

Page 216

2 - 37 2 SYSTEM CONFIGURATION (7) SV43 Motion control specifications/performance specifications (a) Motion control specifications Item Q173

Page 217 - (1) Ferrite core

2 - 38 2 SYSTEM CONFIGURATION (b) Motion program performance specifications Item Q173DCPU(-S1)/Q172DCPU(-S1) Program capacity Total of progra

Page 218 - (3) Cable clamp

2 - 39 2 SYSTEM CONFIGURATION (9) Internal I/F connector QDS (a) The pin layout of the internal I/F connector Use the internal I/F connector

Page 219

2 - 40 2 SYSTEM CONFIGURATION (b) Input signal/Mark detection 1) Specifications of input signal/mark detection input signal Item Specificat

Page 220

A - 6 CAUTION Always install the servomotor with reduction gears in the designated direction. Failing to do so may lead to oil leaks. Store and u

Page 221

2 - 41 2 SYSTEM CONFIGURATION (c) Manual pulse generator/Incremental synchronous encoder input 1) Specifications of manual pulse generator/i

Page 222 - APPENDICES

2 - 42 2 SYSTEM CONFIGURATION 2) Interface between manual pulse generator (differential-output type)/ incremental synchronous encoder (Note-1

Page 223

2 - 43 2 SYSTEM CONFIGURATION 4) Connection examples of manual pulse generator/incremental synchronous encoder (Note-1): The 5V(P5)DC power s

Page 224

2 - 44 2 SYSTEM CONFIGURATION (e) Axis No. of manual pulse generator/synchronous encoder The axis No. of synchronous encoder built-in interfac

Page 225 - Conductor

2 - 45 2 SYSTEM CONFIGURATION 2.5.2 Power supply module (1) Power supply module specifications Power supply modules specifications (Q61P-A1,

Page 226 - (b) Connection diagram

2 - 46 2 SYSTEM CONFIGURATION Power supply modules specifications (Q63P, Q64P, Q64PN) Item Q63P Q64P Q64PN Base loading position Q series pow

Page 227 - Synchronous encoder cable

2 - 47 2 SYSTEM CONFIGURATION POINTS (Note-1): Overcurrent protection The overcurrent protection device shuts off the 5V, 24VDC circuit and sto

Page 228 - Type : Q170DBATCBL M

2 - 48 2 SYSTEM CONFIGURATION POINTS (Note-4): Inrush current When power is switched on again immediately (within 5 seconds) after power-off, a

Page 229 - Type : Q170DEMICBL M

2 - 49 2 SYSTEM CONFIGURATION (2) Names of Parts and Setting This section describes the names of the parts of each power module. • Q61P-A1 (

Page 230 - (a) Connection diagram

2 - 50 2 SYSTEM CONFIGURATION No. Name Application 1) POWER LED AC input power supplyON (green): Normal (5VDC output, momentary power failure w

Page 231

A - 7 (4) Wiring CAUTION Correctly and securely wire the wires. Reconfirm the connections for mistakes and the terminal screws for tightness after

Page 232

2 - 51 2 SYSTEM CONFIGURATION POINTS (1) The Q61P-A1 is dedicated for inputting a voltage of 100VAC. Do not input a voltage of 200VAC into

Page 233 - Type: Q173DSXYCBL M

2 - 52 2 SYSTEM CONFIGURATION (3) Selection of the power supply module The power supply module is selected according to the total of current c

Page 234 - System & Service

2 - 53 2 SYSTEM CONFIGURATION 2.5.3. Base unit and extension cable This section describes the specifications of the extension cables for the bas

Page 235 - (2) Q173DSCPU

2 - 54 2 SYSTEM CONFIGURATION (2) Extension cable specifications The list below describes the specifications of the extension cables which can

Page 236 - (4) Q173DCPU

2 - 55 2 SYSTEM CONFIGURATION (4) I/O allocations It is possible to allocate unique I/O No.s for each Motion CPU independently of the PLC’s I/

Page 237 - (6) Q173DCPU-S1

2 - 56 2 SYSTEM CONFIGURATION 2.5.4 Q172DLX Servo external signals interface module Q172DLX receives external signals (servo external signals) r

Page 238

2 - 57 2 SYSTEM CONFIGURATION (2) Performance specifications (a) Module specifications Item Specifications Number of I/O occupying points

Page 239

2 - 58 2 SYSTEM CONFIGURATION (3) Connection of servo external signals interface module (a) Servo external signals There are the following s

Page 240 - (2) Q64P

2 - 59 2 SYSTEM CONFIGURATION (b) The pin layout of the CTRL connector Use the CTRL connector on the front of the Q172DLX module to connect t

Page 241 - Q64PN POWER

2 - 60 2 SYSTEM CONFIGURATION (4) Interface between CTRL connector and servo external signal Stop signal inputRLSFLSSTOPDOG/CHANGEB1 B2Suppl

Page 242 - Q170DBATC

A - 8 (6) Usage methods CAUTION Immediately turn OFF the power if smoke, abnormal sounds or odors are emitted from the Motion controller, servo amp

Page 243

2 - 61 2 SYSTEM CONFIGURATION 2.5.5 Q172DEX Synchronous encoder interface module Q172DEX receive external signals required for serial absolute s

Page 244

2 - 62 2 SYSTEM CONFIGURATION POINT (1) Input indicator LED of the serial absolute synchronous encoder signal turns ON at the normal connecti

Page 245

2 - 63 2 SYSTEM CONFIGURATION (c) Serial absolute synchronous encoder input Item Specifications Applicable types Q171ENC-W8 Q170ENC Applica

Page 246

2 - 64 2 SYSTEM CONFIGURATION (3) Select to number of the synchronous encoder modules Synchronous encoders are available in voltage-output typ

Page 247

2 - 65 2 SYSTEM CONFIGURATION (4) Connection of synchronous encoder interface module. (a) Connection with serial absolute synchronous encode

Page 248

2 - 66 2 SYSTEM CONFIGURATION (5) Interface between SY.ENC connector and external equipment Transmission method:serial communicationsPosition

Page 249 - (2) Q170ENC

2 - 67 2 SYSTEM CONFIGURATION (6) Details of encoder cable connections (a) When not using tracking enable signal (Note-1) LG 11P5 20LG 12BA

Page 250 - WARRANTY

2 - 68 2 SYSTEM CONFIGURATION (7) Connection of the battery This section describes the battery specifications, handling precautions and instal

Page 251 - IB(NA)-0300133-J

2 - 69 2 SYSTEM CONFIGURATION (b) Battery replacement For Battery replacement procedure, refer to section 6.5.2. A6BAT/MR-BATBattery connecto

Page 252

2 - 70 2 SYSTEM CONFIGURATION CAUTION Do not short a battery. Do not charge a battery. Do not disassemble a battery. Do not burn a battery.

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