Mitsubishi MOTION CONTROLLERS Q172DCPU Manuel d'instructions Page 1

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Page 1 - Q172DCPU

Motion ControllersProgramming ManualSV13/SV22 (REAL MODE)Q173DCPUQ172DCPUMITSUBISHI ELECTRICMITSUBISHI ELECTRIC01 01 2008IB(NA)-0300136Version AINDUST

Page 2 - SAFETY PRECAUTIONS

A - 9 (7) Corrective actions for errors CAUTION If an error occurs in the self diagnosis of the Motion controller or servo amplifier, confirm the

Page 3 - 2. For fire prevention

4 - 14 PARAMETERS FOR POSITIONING CONTROL 4 4. PARAMETERS FOR POSITIONING CONTROL 4.1 System Settings In the Multiple CPU

Page 4 - 4. Various precautions

4 - 24 PARAMETERS FOR POSITIONING CONTROL 4.2 Fixed Parameters (1) The fixed parameters are set for each axis and their data is fixed based o

Page 5

4 - 34 PARAMETERS FOR POSITIONING CONTROL 4.2.1 Number of pulses/travel value per rotation The "Electronic gear function" adjusts the

Page 6

4 - 44 PARAMETERS FOR POSITIONING CONTROL Therefore, AP/AL is set so that the following expression of relations may be materialized in order to

Page 7

4 - 54 PARAMETERS FOR POSITIONING CONTROL The travel value per motor rotation in this example is 0.000076[mm]. For example, when ordering the t

Page 8 - (4) Wiring

4 - 64 PARAMETERS FOR POSITIONING CONTROL (1) Stroke limit range check The stroke limit range is checked at the following start or during ope

Page 9 - (6) Usage methods

4 - 74 PARAMETERS FOR POSITIONING CONTROL 4.2.4 Command in-position range The command in-position is the difference between the positioning add

Page 10 - Electro

4 - 84 PARAMETERS FOR POSITIONING CONTROL 4.2.5 Speed control 10 multiplier setting for degree axis The setting range of command speed is 0.001

Page 11 - (10) General cautions

4 - 94 PARAMETERS FOR POSITIONING CONTROL • An example for positioning control is shown below when the "speed control 10 multiplier sett

Page 12

4 - 104 PARAMETERS FOR POSITIONING CONTROL (b) Long-axis reference specification <K 50> 1, 2, 360.0000020000.00000180.002 axes li

Page 13

A - 10 CAUTION When replacing the Motion controller or servo amplifier, always set the new module settings correctly. When the Motion controller

Page 14

4 - 114 PARAMETERS FOR POSITIONING CONTROL 4.3 Parameter Block (1) The parameter blocks serve to make setting changes easy by allowing data s

Page 15

4 - 124 PARAMETERS FOR POSITIONING CONTROL POINTS The data set in the parameter block is used in the positioning control, home position return

Page 16

4 - 134 PARAMETERS FOR POSITIONING CONTROL 4.3.1 Relationships between the speed limit value, acceleration time, deceleration time and rapid st

Page 17

4 - 144 PARAMETERS FOR POSITIONING CONTROL As shown below, the S-curve ratio setting serves to select the part of the sine curve to be used as

Page 18 - 1. OVERVIEW

5 - 1 5 SERVO PROGRAMS FOR POSITIONING CONTROL 5. SERVO PROGRAMS FOR POSITIONING CONTROL Servo programs specify the type of the positioning data

Page 19 - (Note-2) : SSCNET: S

5 - 2 5 SERVO PROGRAMS FOR POSITIONING CONTROL (3) Positioning data ... This is the data required to execute servo instructions. The data r

Page 20

5 - 3 5 SERVO PROGRAMS FOR POSITIONING CONTROL 5.2 Servo Instructions The servo instructions used in the servo programs are shown below. Refer t

Page 21

5 - 4 5 SERVO PROGRAMS FOR POSITIONING CONTROL (2) Servo instruction list The servo instructions that can be used in servo programs and the p

Page 22

5 - 5 5 SERVO PROGRAMS FOR POSITIONING CONTROL Positioning data OSC *1 Parameter block Others Starting angle Amplitude Frequency Referen

Page 23 - Motion SFC program

5 - 6 5 SERVO PROGRAMS FOR POSITIONING CONTROL Table 5.2 Servo Instruction List (continued) Positioning data Common Arc/Helical Instruction sy

Page 24 - Motion CPU

A - 11 REVISIONS The manual number is given on the bottom left of the back cover. Print Date Manual Number Revision Jan., 2008 IB(NA)-0300

Page 25

5 - 7 5 SERVO PROGRAMS FOR POSITIONING CONTROL Positioning data OSC *1 Parameter block Others Starting angle Amplitude Frequency Reference ax

Page 26 - Servo program

5 - 8 5 SERVO PROGRAMS FOR POSITIONING CONTROL Table 5.2 Servo Instruction List (continued) Positioning data Common Arc/Helical Instruction sy

Page 27 - PLC program

5 - 9 5 SERVO PROGRAMS FOR POSITIONING CONTROL Positioning data OSC *1 Parameter block Others Starting angle Amplitude Frequency Reference ax

Page 28

5 - 10 5 SERVO PROGRAMS FOR POSITIONING CONTROL Table 5.2 Servo Instruction List (continued) Positioning data Common Arc/Helical Instruction

Page 29

5 - 11 5 SERVO PROGRAMS FOR POSITIONING CONTROL Positioning data OSC *1 Parameter block Others Starting angle Amplitude Frequency Reference ax

Page 30 - Servomotor

5 - 12 5 SERVO PROGRAMS FOR POSITIONING CONTROL Table 5.2 Servo Instruction List (continued) Positioning data Common Arc/Helical Instruction

Page 31

5 - 13 5 SERVO PROGRAMS FOR POSITIONING CONTROL Positioning data OSC *1 Parameter block Others Starting angle Amplitude Frequency Reference ax

Page 32

5 - 14 5 SERVO PROGRAMS FOR POSITIONING CONTROL Table 5.2 Servo Instruction List (continued) Positioning data Common Arc/Helical Instruction

Page 33 - (2) Servo program

5 - 15 5 SERVO PROGRAMS FOR POSITIONING CONTROL Positioning data OSC *1 Parameter block Others Starting angle Amplitude Frequency Reference ax

Page 34 - (4) PLC program

5 - 16 5 SERVO PROGRAMS FOR POSITIONING CONTROL 5.3 Positioning Data The positioning data set in the servo programs is shown in Table 5.3. Tabl

Page 35

A - 12 INTRODUCTION Thank you for choosing the Mitsubishi Motion controller Q173DCPU/Q172DCPU. Before using the equipment, please read this manual

Page 36 - (2) External signals

5 - 17 5 SERVO PROGRAMS FOR POSITIONING CONTROL Setting value using the Motion SFC program (Indirect setting) Indirect setting Processi

Page 37

5 - 18 5 SERVO PROGRAMS FOR POSITIONING CONTROL Table 5.3 Positioning data (Continued) Setting value using MT Developer Setting range Name Ex

Page 38 - (1) Internal relay list

5 - 19 5 SERVO PROGRAMS FOR POSITIONING CONTROL Setting value using the Motion SFC program (Indirect setting) Indirect setting Processing

Page 39 - (2) Axis status list

5 - 20 5 SERVO PROGRAMS FOR POSITIONING CONTROL Table 5.3 Positioning data (Continued) Setting value using MT Developer Setting range Name Ex

Page 40

5 - 21 5 SERVO PROGRAMS FOR POSITIONING CONTROL Setting value using the Motion SFC program (Indirect setting) Indirect setting Processing

Page 41 - (4) Common device list

5 - 22 5 SERVO PROGRAMS FOR POSITIONING CONTROL 5.4 Setting Method for Positioning Data This section describes how to set the positioning data u

Page 42

5 - 23 5 SERVO PROGRAMS FOR POSITIONING CONTROL 5.4.2 Indirect setting method by devices In the indirect setting method (Note-1) by devices, th

Page 43

5 - 24 5 SERVO PROGRAMS FOR POSITIONING CONTROL (1) Word devices for indirect setting data The devices for indirect setting data are the data

Page 44 - (Note-1), (Note-2)

5 - 25 5 SERVO PROGRAMS FOR POSITIONING CONTROL ABS-1 Axis 1, Speed CancelPositioningdata<K 12>U3E0\G10400U3E0\G10402U3E0\G101

Page 45 - 3.1.1 Axis statuses

5 - 26 5 SERVO PROGRAMS FOR POSITIONING CONTROL (4) Program example that uses the Multiple CPU high speed transmission memory Program example

Page 46 - CAUTION

A - 13 4.3.3 Allowable error range for circular interpolation... 4-14

Page 47

6 - 1 6 POSITIONING CONTROL 6. POSITIONING CONTROL This section describes the positioning control methods. 6.1 Basics of Positioning Control Th

Page 48

6 - 2 6 POSITIONING CONTROL 6.1.2 Positioning speed at the interpolation control The positioning speed of the Motion CPU sets the travel speed o

Page 49

6 - 3 6 POSITIONING CONTROL (b) Long-axis speed specification It is controlled based on the positioning speed (Long-axis speed: V) of the larg

Page 50

6 - 4 6 POSITIONING CONTROL 2) Discrepancy between interpolation control units and control units • Travel value: The travel value of each axis i

Page 51

6 - 5 6 POSITIONING CONTROL POINTS (1) Speed limit value and positioning speed • The setting speed limit value applies to the long-axis

Page 52

6 - 6 6 POSITIONING CONTROL 4 axes linear interpolation control is shown below. [Program example] Axis 1 travel value: D1 = 10000 [PLS]

Page 53

6 - 7 6 POSITIONING CONTROL (3) Circular interpolation control The angular speed is controlled with the setting speed at the circular interpol

Page 54

6 - 8 6 POSITIONING CONTROL (2) The combinations of each axis control units for interpolation control are shown in the table below. Mm inch

Page 55 - 3.1.2 Axis command signals

6 - 9 6 POSITIONING CONTROL 6.1.5 Control in the control unit "degree" If the control units are "degree", the following item

Page 56

6 - 10 6 POSITIONING CONTROL (3) Positioning control Positioning control method in the control unit "degree" is shown below. (a) A

Page 57

A - 14 6.17.7 FIN signal wait function...

Page 58 - ... Command signal

6 - 11 6 POSITIONING CONTROL 6.1.6 Stop processing and restarting after stop This section describes the stop processing after a stop cause is in

Page 59

6 - 12 6 POSITIONING CONTROL 4) Stop using the manual pulse generator (Process 4) ...Deceleration stop by the "deceleration

Page 60

6 - 13 6 POSITIONING CONTROL (c) Stop commands and stop causes Some stop commands and stop causes affect individual axis and others affect all

Page 61

6 - 14 6 POSITIONING CONTROL (2) Re-starting after stop (a) If it stopped by the stop command or stop cause (except change speed to speed &q

Page 62 - 3.1.3 Common devices

6 - 15 6 POSITIONING CONTROL (3) Continuation of positioning control This section describes the processing which performed servo program No. w

Page 63

6 - 16 6 POSITIONING CONTROL [Processing in the Motion SFC Program] 1. Transfer the start address to word devices of the Motion CPU before star

Page 64

6 - 17 6 POSITIONING CONTROL 6.1.7 Acceleration/deceleration processing Acceleration/deceleration are processed by the following two methods. (

Page 65

6 - 18 6 POSITIONING CONTROL S-curve ratio can be set by the servo program is following two methods. (a) Direct specification S-curve ratio is

Page 66

6 - 19 6 POSITIONING CONTROL 6.2 1 Axis Linear Positioning Control Positioning control from the current stop position to the fixed position for

Page 67

6 - 20 6 POSITIONING CONTROL Control using INC-1 (Incremental data method) (1) Positioning control of the specified travel value from the cur

Page 68

A - 15 About Manuals The following manuals are also related to this product. In necessary, order them by quoting the details in the tables below.

Page 69

6 - 21 6 POSITIONING CONTROL (3) Operation timing Operation timing for the servo program No.0 is shown below. Servo Program No.010000VPLC re

Page 70

6 - 22 6 POSITIONING CONTROL 6.3 2 Axes Linear Interpolation Control Linear interpolation control from the current stop position with the specif

Page 71

6 - 23 6 POSITIONING CONTROL (2) The travel direction is set by the stop address (starting address) and positioning address of each axis. Fo

Page 72 - ...………. Status signal

6 - 24 6 POSITIONING CONTROL Control using INC-2 (Incremental data method) (1) Positioning control from the current stop address to the posit

Page 73

6 - 25 6 POSITIONING CONTROL (2) Positioning operation details The positioning is used the Axis 3 and Axis 4 servomotors. The positioning oper

Page 74

6 - 26 6 POSITIONING CONTROL (5) Servo program Servo program No.11 for 2 axes linear interpolation control is shown below. <K 11>ABS

Page 75 - (1) Data register list

6 - 27 6 POSITIONING CONTROL 6.4 3 Axes Linear Interpolation Control Linear interpolation control from the current stop position with the specif

Page 76

6 - 28 6 POSITIONING CONTROL [Control details] Control using ABS-3 (Absolute data method) (1) 3 axes linear interpolation from the current s

Page 77

6 - 29 6 POSITIONING CONTROL Control using INC-3 (Incremental data method) (1) Positioning control from the current stop address to the posit

Page 78

6 - 30 6 POSITIONING CONTROL [Program] Program for 3 axes linear interpolation control is shown as the following conditions. (1) System config

Page 79

A - 16 (2) PLC Manual Name Manual Number (Model Code) QCPU User's Manual (Hardware Design, Maintenance and Inspection) This manual explains

Page 80

6 - 31 6 POSITIONING CONTROL (4) Operation timing Operation timing for 3 axes linear interpolation control is shown below. VServo program No

Page 81

6 - 32 6 POSITIONING CONTROL (6) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042ABS-3 A

Page 82 - ...…….. Monitor device

6 - 33 6 POSITIONING CONTROL 6.5 4 Axes Linear Interpolation Control Linear interpolation control from the current stop position with 4 axes spe

Page 83

6 - 34 6 POSITIONING CONTROL [Program] Program for 4 axes linear interpolation control is shown as the following conditions. (1) System config

Page 84

6 - 35 6 POSITIONING CONTROL Axis 2 positioningdirection(Forward direction)500050005000(Reverse direction)Positioning using the servo programNo

Page 85

6 - 36 6 POSITIONING CONTROL (4) Operation timing Operation timing for 4 axes linear interpolation control is shown below. PLC ready flag (M

Page 86

6 - 37 6 POSITIONING CONTROL (6) Motion SFC program Motion SFC program for which executes the servo program is shown below. 4 axes linear in

Page 87

6 - 38 6 POSITIONING CONTROL 6.6 Auxiliary Point-Specified Circular Interpolation Control Circular interpolation control by specification of th

Page 88

6 - 39 6 POSITIONING CONTROL (3) The setting range of the end point address and auxiliary point address is (-231) to (231-1). (4) The maxim

Page 89 - 3.3 Motion Registers (#)

6 - 40 6 POSITIONING CONTROL (4) The maximum arc radius is 231-1. If the end point and auxiliary point are set more than a radius of 231-1, a

Page 90

1 - 1 1 OVERVIEW 1 1. OVERVIEW 1.1 Overview This programming manual describes the positioning control parameters, positioning dedicated device

Page 91 - Table 3.2 Special relay list

6 - 41 6 POSITIONING CONTROL (3) Positioning conditions (a) Positioning conditions are shown below. Servo program No. Item No.31 Positionin

Page 92

6 - 42 6 POSITIONING CONTROL (6) Motion SFC program Motion SFC program for which executes the servo program is shown below. Auxiliary point-

Page 93 - .………... Status signal

6 - 43 6 POSITIONING CONTROL 6.7 Radius-Specified Circular Interpolation Control Circular interpolation control by specification of the end poin

Page 94 - 3.5 Special Registers (SD)

6 - 44 6 POSITIONING CONTROL [Control details] Details for the servo instructions are shown in the table below. Instruction Rotation direction

Page 95

6 - 45 6 POSITIONING CONTROL (4) The setting range for the radius is 1 to (231-1). (5) The maximum arc radius is (232-1). 231-1231-1-231M

Page 96 - ... Monitor device

6 - 46 6 POSITIONING CONTROL [Program] Program for radius-specified circular interpolation control is shown as the following conditions. (1) S

Page 97 - 1 : SSCNET 2

6 - 47 6 POSITIONING CONTROL (4) Operation timing Operation timing for radius-specified circular interpolation control is shown below. VPLC

Page 98

6 - 48 6 POSITIONING CONTROL (6) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042PX000*M

Page 99 - ……………………..…… Command device

6 - 49 6 POSITIONING CONTROL 6.8 Central Point-Specified Circular Interpolation Control Circular interpolation control by specification of the

Page 100 - 4.1 System Settings

6 - 50 6 POSITIONING CONTROL Control using ABS , ABS (Absolute data method) (1) Circular interpolation of an arc with a radius equivalent t

Page 101 - 4.2 Fixed Parameters

1 - 2 1 OVERVIEW Generic term/Abbreviation Description Battery holder unit Battery holder unit (Q170DBATC) External battery General name for

Page 102 - Servo amplifier

6 - 51 6 POSITIONING CONTROL Control using INC , INC (Incremental method) (1) Circular interpolation from the current stop address (0, 0) w

Page 103 - Fig. 4.2 For ball screw

6 - 52 6 POSITIONING CONTROL [Program] Program for central point-specified circular interpolation control is shown as the following conditions.

Page 104

6 - 53 6 POSITIONING CONTROL (4) Operation timing Operation timing for central point-specified circular interpolation is shown below. VPLC r

Page 105

6 - 54 6 POSITIONING CONTROL (6) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042PX000

Page 106

6 - 55 6 POSITIONING CONTROL 6.9 Helical Interpolation Control The linear interpolation control with linear axis is executed simultaneously whil

Page 107

6 - 56 6 POSITIONING CONTROL 6.9.1 Circular interpolation specified method by helical interpolation The following method of circular interpolati

Page 108

6 - 57 6 POSITIONING CONTROL (3) When the travel value of linear axis is "0" is set, it can be controlled. Condition Operation Numb

Page 109

6 - 58 6 POSITIONING CONTROL ABH , ABH , ABH , ABH Absolute radius-specified helical interpolation control [Control details] The linear in

Page 110 - 4.3 Parameter Block

6 - 59 6 POSITIONING CONTROL (1) The setting range of end point address for the both of circular interpolation axis and linear interpolation a

Page 111

6 - 60 6 POSITIONING CONTROL (2) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042PX000*M

Page 112 - 4.3.2 S-curve ratio

A - 1 SAFETY PRECAUTIONS (Please read these instructions before using this equipment.) Before using this product, please read this manual and

Page 113

1 - 3 1 OVERVIEW 1.2 Features 1.2.1 Performance Specifications (1) Motion control specifications Item Q173DCPU Q172DCPU Number of control ax

Page 114 - Positioning

6 - 61 6 POSITIONING CONTROL INH , INH , INH , INH Incremental radius-specified helical interpolation control [Control details] The linear

Page 115

6 - 62 6 POSITIONING CONTROL Control details for the servo instructions are shown below. Instruction Rotation direction of servomotor Controll

Page 116 - 5.2 Servo Instructions

6 - 63 6 POSITIONING CONTROL (3) Set the command speed with the vector speed for 2 axes circular interpolation axis. (4) The command speed

Page 117

6 - 64 6 POSITIONING CONTROL (2) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042PX000*M

Page 118

6 - 65 6 POSITIONING CONTROL ABH , ABH Absolute central point-specified helical interpolation control [Control details] The linear interpola

Page 119

6 - 66 6 POSITIONING CONTROL (3) The maximum arc radius on the circular interpolation plane is 231-1. For example, the maximum arc radius for

Page 120

6 - 67 6 POSITIONING CONTROL (2) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042PX000*M

Page 121 - Reverse

6 - 68 6 POSITIONING CONTROL INH , INH Incremental central point-specified helical interpolation control [Control details] The linear interp

Page 122

6 - 69 6 POSITIONING CONTROL (3) The maximum arc radius on the circular interpolation plane is (231-1). For example, the maximum arc radius fo

Page 123 - Position

6 - 70 6 POSITIONING CONTROL (2) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042PX000*M

Page 124

1 - 4 1 OVERVIEW Motion control specifications (continued) Item Q173DCPU Q172DCPU Q172DLX : 4 modules usable Q172DLX

Page 125

6 - 71 6 POSITIONING CONTROL ABH Absolute auxiliary point-specified helical interpolation control [Control details] The linear interpolation

Page 126

6 - 72 6 POSITIONING CONTROL Maximum arc231-1-231231-10Radius RArc central point (4) Set the command speed with the vector speed for 2 axes

Page 127 - FOR-TIMES

6 - 73 6 POSITIONING CONTROL (2) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042PX000*M

Page 128

6 - 74 6 POSITIONING CONTROL INH Incremental auxiliary point-specified helical interpolation control [Control details] The linear interpolat

Page 129 - (Note-5)

6 - 75 6 POSITIONING CONTROL Maximum arc231-1-231231-10Radius RArc central point (4) Set the command speed with the vector speed for 2 axes

Page 130 - (Note-3)

6 - 76 6 POSITIONING CONTROL (2) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042PX000*M

Page 131

6 - 77 6 POSITIONING CONTROL 6.10 1 Axis Fixed-Pitch Feed Control Positioning control for specified axis of specified travel value from the cur

Page 132

6 - 78 6 POSITIONING CONTROL [Program] Program for repetition 1 axis fixed-pitch feed control is shown as the following conditions. (1) System

Page 133

6 - 79 6 POSITIONING CONTROL (3) Operation timing Operation timing for fixed-pitch feed control is shown below. V10000tPLC ready flag (M2000

Page 134

6 - 80 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes the servo program is shown below. 1 axis fixed-pit

Page 135

2 - 1 2 POSITIONING CONTROL BY THE MOTION CPU 2 2. POSITIONING CONTROL BY THE MOTION CPU 2.1 Positioning Control by the Motion CPU The positio

Page 136

6 - 81 6 POSITIONING CONTROL 6.11 Fixed-Pitch Feed Control Using 2 Axes Linear Interpolation Fixed-pitch feed control using 2 axes linear interp

Page 137

6 - 82 6 POSITIONING CONTROL POINT Do not set the travel value to "0" for fixed-pitch feed control. The following results if the trav

Page 138

6 - 83 6 POSITIONING CONTROL (3) Operation timing Operation timing for fixed-pitch feed control using 2 axes linear interpolation is shown bel

Page 139

6 - 84 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes the speed-switching control is shown below. Fixed-

Page 140 - 6. POSITIONING CONTROL

6 - 85 6 POSITIONING CONTROL 6.12 Fixed-Pitch Feed Control Using 3 Axes Linear Interpolation Fixed-pitch feed control using 3 axes linear interp

Page 141 - 2 = 15000[PLS]

6 - 86 6 POSITIONING CONTROL POINT Do not set the travel value to "0" for fixed-pitch feed control. The following results if the trav

Page 142 - 6 POSITIONING CONTROL

6 - 87 6 POSITIONING CONTROL (3) Operation timing Operation timing for fixed-pitch feed control using 3 axes linear interpolation is shown bel

Page 143

6 - 88 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes the servo program is shown below. Fixed-pitch feed

Page 144 - 1 to D4)

6 - 89 6 POSITIONING CONTROL 6.13 Speed Control ( ) (1) Speed control for the specified axis is executed. (2) Control includes positioning

Page 145 - 4 = 20000 [PLS]

6 - 90 6 POSITIONING CONTROL (3) Stop commands and stop processing The stop commands and stop processing for speed control are shown in the ta

Page 146

2 - 2 2 POSITIONING CONTROL BY THE MOTION CPU [Execution of the Motion SFC program start (D(P).SFCS instruction)] Positioning control is execut

Page 147 - Remarks

6 - 91 6 POSITIONING CONTROL [Program] Program for speed control () is shown as the following conditions. (1) System configuration Speed contr

Page 148 - 359.99999 359.99999

6 - 92 6 POSITIONING CONTROL (4) Servo program Servo program No.91 for speed control ( ) is shown below. <K 91>3000Axis

Page 149 - Clockwise positioning

6 - 93 6 POSITIONING CONTROL 6.14 Speed Control ( ) (1) Speed control for the specified axis is executed. (2) Speed control not includes po

Page 150 - (1) Stop processing

6 - 94 6 POSITIONING CONTROL (3) Even if the speed command is set as probe data by the digital oscilloscope function, the value on digital osc

Page 151

6 - 95 6 POSITIONING CONTROL (4) Servo program Servo program No.55 for speed control ( ) is shown below. <K 55>4000Axis

Page 152 - (Note-1)

6 - 96 6 POSITIONING CONTROL 6.15 Speed/Position Switching Control 6.15.1 Speed/position switching control start Speed/position switching contro

Page 153 - (2) Re-starting after stop

6 - 97 6 POSITIONING CONTROL REMARK (Note): "The external CHANGE signal input from external source" is inputted to CHANGE of the Q172D

Page 154

6 - 98 6 POSITIONING CONTROL (4) Change of the travel value during speed control The travel value for position control can be changed during s

Page 155

6 - 99 6 POSITIONING CONTROL [Cautions] (1) Item check at the CHANGE signal ON from external source When the external CHANGE signal turns on,

Page 156

6 - 100 6 POSITIONING CONTROL (4) Stroke limit check Stroke limit range is not checked during the speed mode. If the travel value exceeds the

Page 157 - (b) Indirect specification

2 - 3 2 POSITIONING CONTROL BY THE MOTION CPU Servo amplifierServomotorMotion CPUMotion SFC program No.15(Program No. specified with th

Page 158

6 - 101 6 POSITIONING CONTROL Speed/position switching enablecommand (M3265)tPosition controlSpeed controlServo program No.101VSpeed/position s

Page 159 - (1) System configuration

6 - 102 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042VPF Ax

Page 160 - (5) Motion SFC program

6 - 103 6 POSITIONING CONTROL 6.15.2 Re-starting after stop during control Re-starting (continuing) after stop with stop command during speed/po

Page 161

6 - 104 6 POSITIONING CONTROL (b) If the stop occurred during position control, re-start with position, and the positioning control of setting

Page 162

6 - 105 6 POSITIONING CONTROL [Program] Program for restarting after stop during control with the speed/position switching control is shown as t

Page 163

6 - 106 6 POSITIONING CONTROL (3) Operation timing Operation timing for speed/position switching control and re-starting are shown below. V1

Page 164 - (4) Operation timing

6 - 107 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042VPF Ax

Page 165 - (6) Motion SFC program

6 - 108 6 POSITIONING CONTROL 6.16 Speed-Switching Control (1) Positioning control performs changing the speed on the point beforehand set by

Page 166

6 - 109 6 POSITIONING CONTROL [Control details] Start and end of the speed-switching control Speed-switching control is started and ended using

Page 167 - 2, Y2, Z2) is executed

6 - 110 6 POSITIONING CONTROL Procedure of the servo program and operation timing Servo programs for speed-switching control and the operation

Page 168

2 - 4 2 POSITIONING CONTROL BY THE MOTION CPU [Execution of the positioning control (Motion SFC program)] The positioning control is executed

Page 169

6 - 111 6 POSITIONING CONTROL [Cautions] (1) The number of control axes cannot be changed during control. (2) The speed-switching point can

Page 170

6 - 112 6 POSITIONING CONTROL (3) Operation timing and speed-switching positions Operation timing and speed-switching points for speed-switchi

Page 171

6 - 113 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes the speed-switching control is shown below. SET M

Page 172

6 - 114 6 POSITIONING CONTROL 6.16.2 Specification of speed-switching points using repetition instructions Repetition execution between any spee

Page 173 - Fig.6.7 Axis configuration

6 - 115 6 POSITIONING CONTROL (3) FOR-OFF (loop-out trigger condition setting) (a) The repetition range set until the specified bit device t

Page 174

6 - 116 6 POSITIONING CONTROL (3) Operation in condition 3 ONOFFMinor error [215] occurred010002000100000X010X011200000ONOFF Error occurs be

Page 175

6 - 117 6 POSITIONING CONTROL (3) Operation timing and speed-switching positions Operation timing and speed-switching points for speed-switchi

Page 176

6 - 118 6 POSITIONING CONTROL (4) Servo program Servo program No. 501 for speed-switching control by the repetition instruction is shown below

Page 177

6 - 119 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes speed-switching control using repetition instructio

Page 178 - Fig.6.10 Maximum arc

6 - 120 6 POSITIONING CONTROL 6.17 Constant-Speed Control (1) Positioning to the pass point beforehand set by one starting is executed with th

Page 179 - (2) Positioning details

2 - 5 2 POSITIONING CONTROL BY THE MOTION CPU Servo amplifierServomotorServo instruction(Specification of the positioning control method

Page 180

6 - 121 6 POSITIONING CONTROL [Operation timing] Operation timing for constant-speed control is shown below. [Example : Operation timing for 2

Page 181

6 - 122 6 POSITIONING CONTROL (b) The speed switching and change speed by CHGV instruction are executed toward the same program in the servo p

Page 182

6 - 123 6 POSITIONING CONTROL Example) Main cycle: 20[ms], Command speed: 600[mm/min] If the command speed (600[mm/min]) is divided by 60, the

Page 183

6 - 124 6 POSITIONING CONTROL 6.17.1 Specification of pass points by repetition instructions This section describes the method of the pass point

Page 184 - Fig.6.16 Maximum arc

6 - 125 6 POSITIONING CONTROL (3) FOR-OFF (loop-out trigger condition setting) (a) The repetition range set until the specified bit device t

Page 185

6 - 126 6 POSITIONING CONTROL [Program] Program for repetition constant-speed control is shown as the following conditions. (1) System configu

Page 186

6 - 127 6 POSITIONING CONTROL (3) Operation timing Operation timing for constant-speed control is shown below. Axis 3 positioning direction1

Page 187

6 - 128 6 POSITIONING CONTROL (4) Servo program Servo program No.510 for constant-speed control is shown below. Axis 2<K 51

Page 188

6 - 129 6 POSITIONING CONTROL 6.17.2 Speed-switching by instruction execution The speed can be specified for each pass point during the constant

Page 189 - Fig.6.19 Maximum arc

6 - 130 6 POSITIONING CONTROL [Program] Program for which executes the speed-switching control by turning on M2040 during constant-speed instruc

Page 190

2 - 6 2 POSITIONING CONTROL BY THE MOTION CPU [Execution of the servo program start (D(P).SVST instruction)] Positioning control is executed by

Page 191

6 - 131 6 POSITIONING CONTROL (3) Operation timing and speed-switching positions Operation timing and positions for speed switching are shown

Page 192

6 - 132 6 POSITIONING CONTROL (4) Servo program Servo program No.310 for speed-switching is shown below. Axis 1CPENDAxis

Page 193

6 - 133 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042CPSTAR

Page 194

6 - 134 6 POSITIONING CONTROL 6.17.3 1 axis constant-speed control Items set using MT Developer Common Arc Parameter block Others Servo instruc

Page 195

6 - 135 6 POSITIONING CONTROL [Program] Program for repetition 1 axis constant-speed control is shown as the following conditions. (1) System

Page 196

6 - 136 6 POSITIONING CONTROL (4) Operation timing Operation timing for servo program No.500 is shown below. VP1 P2 P310000-10000P4tP2 P3PLC

Page 197 - Radius R

6 - 137 6 POSITIONING CONTROL (6) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042CPSTAR

Page 198 - (1) Servo program

6 - 138 6 POSITIONING CONTROL 6.17.4 2 to 4 axes constant-speed control Constant-speed control for 2 to 4 axes. Items set using MT Developer Co

Page 199

6 - 139 6 POSITIONING CONTROL [Control details] Start and end for 2 to 4 axes constant-speed control 2 to 4 axes constant-speed control is star

Page 200

6 - 140 6 POSITIONING CONTROL (6) ABS/INC , ABS/INC Sets circular interpolation control using center point specification. Refer to Section

Page 201

2 - 7 2 POSITIONING CONTROL BY THE MOTION CPU Servo program <K 25>Servo program No.25(Servo program No. specified with the D(P).

Page 202

6 - 141 6 POSITIONING CONTROL (c) Positioning conditions 1) Constant-speed control conditions are shown below. Item Setting Servo program No.

Page 203 - (2) Motion SFC program

6 - 142 6 POSITIONING CONTROL (e) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042CPSTAR

Page 204

6 - 143 6 POSITIONING CONTROL (b) Positioning conditions 1) Constant-speed control conditions are shown below. Item Setting Servo program No.

Page 205

6 - 144 6 POSITIONING CONTROL (d) Motion SFC program Motion SFC program for which executes the servo program is shown below. SET M2042CPSTAR

Page 206

6 - 145 6 POSITIONING CONTROL 6.17.5 Constant speed control for helical interpolation The helical interpolation can be specified as the position

Page 207

6 - 146 6 POSITIONING CONTROL Helical interpolation specified methods for constant-speed control are shown below. Servo instruction Positionin

Page 208

6 - 147 6 POSITIONING CONTROL [Cautions] (1) The helical interpolation specification at pass point for constant-speed control can be used in t

Page 209

6 - 148 6 POSITIONING CONTROL 6.17.6 Pass point skip function This function stops positioning to executing point and executes positioning to nex

Page 210

6 - 149 6 POSITIONING CONTROL CAUTION When a skip is specified during constant-speed control and the axis which has no stroke range [degree] is

Page 211

6 - 150 6 POSITIONING CONTROL 6.17.7 FIN signal wait function By selecting the FIN signal wait function and setting a M-code at each executing p

Page 212

2 - 8 2 POSITIONING CONTROL BY THE MOTION CPU [Execution of the JOG operation] JOG operation of specified axis is executed using the Motion SFC

Page 213

6 - 151 6 POSITIONING CONTROL [Program example] (1) FIN signal wait function by the PLC program (a) System configuration FIN signal wait fun

Page 214

6 - 152 6 POSITIONING CONTROL (c) Servo program Servo program No.0 for constant-speed control is shown below. <K 0>Start constant-sp

Page 215

6 - 153 6 POSITIONING CONTROL (e) PLC program PLC program for FIN signal wait function is shown below. Motion SFC program start request01114

Page 216

6 - 154 6 POSITIONING CONTROL (f) Parameter setting The automatic refresh setting example for FIN signal wait function is shown below. • CPU

Page 217

6 - 155 6 POSITIONING CONTROL POINT Set the following operation for automatic refresh setting using GX Developer. 1) Select tab "Multipl

Page 218

6 - 156 6 POSITIONING CONTROL (c) Servo program Servo program No.0 for constant speed control is shown below. <K 0>Start constant-sp

Page 219

6 - 157 6 POSITIONING CONTROL (d) Motion SFC program 1) Motion SFC program for constant-speed control is shown below. SET M2042PX000*M2415*

Page 220

6 - 158 6 POSITIONING CONTROL 2) Motion SFC program which outputs M-code of each point for constant-speed control to PY20 to PY2F by BCD code is

Page 221

6 - 159 6 POSITIONING CONTROL POINTS (1) The fixed acceleration/deceleration time method is acceleration/deceleration processing that the tim

Page 222

6 - 160 6 POSITIONING CONTROL 6.18 Position Follow-Up Control Positioning to the address set in the word device of the Motion CPU specified with

Page 223

A - 2 For Safe Operations 1. Prevention of electric shocks DANGER Never open the front case or terminal covers while the power is ON or the unit i

Page 224

2 - 9 2 POSITIONING CONTROL BY THE MOTION CPU Positioning control parameter Servo amplifierServomotorSystem settingsFixed parameter

Page 225

6 - 161 6 POSITIONING CONTROL [Cautions] (1) Number of control axes is 1 axis. (2) Only the absolute data method (ABS) is used for positio

Page 226

6 - 162 6 POSITIONING CONTROL (3) Operation timing Operation timing for position follow-up control is shown below. 0Vt100 0PLC ready flag (M

Page 227

6 - 163 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program, PLC program and parameter setting for position follow-up control is s

Page 228 - Fig.6.26 Speed control ( )

6 - 164 6 POSITIONING CONTROL (b) PLC program PLC program example for position follow-up control is shown below. Substitute 2 for D1 after p

Page 229 - (Note)

6 - 165 6 POSITIONING CONTROL (c) Parameter setting The automatic refresh setting example for position follow-up control is shown below. [All

Page 230

6 - 166 6 POSITIONING CONTROL POINT Set the following operation for automatic refresh setting using GX Developer. 1) Select tab "Multipl

Page 231

6 - 167 6 POSITIONING CONTROL 6.19 Speed control with fixed position stop Speed control with fixed position stop of the specified axis is execut

Page 232 - 6.14 Speed Control ( )

6 - 168 6 POSITIONING CONTROL (4) Address setting range is 0 to 35999999 (0 to 359.99999[degree]) in the indirect setting of positioning addre

Page 233

6 - 169 6 POSITIONING CONTROL (10) Deceleration speed by the stop command (M3200+20n)/rapid stop command (M3201+20n) is controlled with fixed

Page 234

6 - 170 6 POSITIONING CONTROL (2) Positioning conditions (a) Speed control with fixed position stop conditions are shown below. Item Settin

Page 235

2 - 10 2 POSITIONING CONTROL BY THE MOTION CPU [Executing Manual Pulse Generator Operation] When the positioning control is executed by the man

Page 236

6 - 171 6 POSITIONING CONTROL (4) Servo program Servo program No.55 for speed control with fixed position stop is shown below. PVF Axis Spe

Page 237

6 - 172 6 POSITIONING CONTROL 6.20 Simultaneous Start Simultaneous start of the specified servo program at one start is executed. Simultaneous s

Page 238

6 - 173 6 POSITIONING CONTROL [Program] Program for simultaneous start is shown as the following conditions. (1) System configuration Simultan

Page 239 - (2) Positioning conditions

6 - 174 6 POSITIONING CONTROL (5) Motion SFC program Motion SFC program for which executes the servo program is shown below. Simultaneous st

Page 240

6 - 175 6 POSITIONING CONTROL 6.21 JOG Operation The setting JOG operation is executed. Individual start or simultaneous start can be used in th

Page 241

6 - 176 6 POSITIONING CONTROL 6.21.2 Individual start JOG operation for the specified axes is started. JOG operation is executed by the followin

Page 242

6 - 177 6 POSITIONING CONTROL (2) The setting range for JOG speed setting registers are shown below. Setting range JOG operation JOG speed s

Page 243

6 - 178 6 POSITIONING CONTROL [Cautions] (1) If the forward JOG start command (M3202+20n) and reverse JOG start command (M3203+20n) turn on si

Page 244

6 - 179 6 POSITIONING CONTROL (3) JOG operation by the JOG operation command (M3202+20n/M3203+20n) is not executed during the test mode using

Page 245

6 - 180 6 POSITIONING CONTROL (3) Motion SFC program Motion SFC program for which executes JOG operation is shown below. Transfer the JOG o

Page 246

2 - 11 2 POSITIONING CONTROL BY THE MOTION CPU Servo amplifierServomotorPositioning control parameter System settingsFixed parameters

Page 247 - 6.16 Speed-Switching Control

6 - 181 6 POSITIONING CONTROL 6.21.3 Simultaneous start Simultaneous start JOG operation for specified multiple axes. [Control details] (1) JO

Page 248

6 - 182 6 POSITIONING CONTROL (3) The setting range for JOG speed setting registers are shown below. Setting range JOG operation JOG speed s

Page 249

6 - 183 6 POSITIONING CONTROL [Program] Program for simultaneous start of JOG operations are shown as the following conditions. (1) System con

Page 250

6 - 184 6 POSITIONING CONTROL 6.22 Manual Pulse Generator Operation Positioning control based on the number of pulses inputted from the manual p

Page 251

6 - 185 6 POSITIONING CONTROL (b) Output speed The output speed is the positioning speed corresponding to the number of pulses input from a m

Page 252

6 - 186 6 POSITIONING CONTROL (5) The setting manual pulse generator 1- pulse input magnification checks the "1- pulse input magnificatio

Page 253

6 - 187 6 POSITIONING CONTROL (7) Errors details at the data setting for manual pulse generator operation are shown below. Error details Err

Page 254

6 - 188 6 POSITIONING CONTROL (5) If the manual pulse generator enable flag turns on again for axis during smoothing deceleration after manual

Page 255

6 - 189 6 POSITIONING CONTROL [Program] Program executes manual pulse generator operation is shown as the following conditions. (1) System con

Page 256

6 - 190 6 POSITIONING CONTROL MEMO

Page 257

2 - 12 2 POSITIONING CONTROL BY THE MOTION CPU (1) Positioning control parameters There are following seven types as positioning control param

Page 258

6 - 191 6 POSITIONING CONTROL 6.23 Home Position Return (1) Use the home position return at the power supply ON and other times where confirma

Page 259 - 6.17 Constant-Speed Control

6 - 192 6 POSITIONING CONTROL 6.23.1 Home position return data This data is used to execute the home position return. Set this data using MT Dev

Page 260

6 - 193 6 POSITIONING CONTROL Remarks Explanatory section • The home position return direction is set. • The home position return m

Page 261

6 - 194 6 POSITIONING CONTROL (1) Travel value after proximity dog ON (a) The travel value after proximity dog ON is set to execute the coun

Page 262

6 - 195 6 POSITIONING CONTROL (2) Home position return retry function/dwell time at the home position return retry (a) Valid/invalid of home

Page 263

6 - 196 6 POSITIONING CONTROL (3) Home position shift amount/speed set at the home position shift (a) The shift (travel) amount from positio

Page 264

6 - 197 6 POSITIONING CONTROL (d) Valid/invalid of the setting value for home position shift amount by the home position return method is show

Page 265

6 - 198 6 POSITIONING CONTROL (5) Operation setting for incompletion of home position return (a) Operation in selecting "0: Execute ser

Page 266

6 - 199 6 POSITIONING CONTROL (b) Input of home position return In the indirect setting by the word devices, the specified word device data a

Page 267

6 - 200 6 POSITIONING CONTROL 6.23.2 Home position return by the proximity dog type 1 (1) Proximity dog type 1 Zero point position after proxi

Page 268

2 - 13 2 POSITIONING CONTROL BY THE MOTION CPU (3) Motion SFC program Motion SFC program is used to execute the operation sequence or transiti

Page 269

6 - 201 6 POSITIONING CONTROL (4) Cautions (a) Keep the proximity dog ON during deceleration from the home position return speed to the cree

Page 270

6 - 202 6 POSITIONING CONTROL (c) When it does not pass (zero pass signal: M2406+20n ON) the zero point from home position return start to dec

Page 271

6 - 203 6 POSITIONING CONTROL 6.23.3 Home position return by the proximity dog type 2 (1) Proximity dog type 2 Zero point position after proxi

Page 272

6 - 204 6 POSITIONING CONTROL (4) Cautions (a) A system which the servomotor can rotate one time or more is required. (b) When a servomot

Page 273 - (1) ABS-1/INC-1

6 - 205 6 POSITIONING CONTROL 6.23.4 Home position return by the count type 1 (1) Count type 1 After the proximity dog ON, the zero point afte

Page 274

6 - 206 6 POSITIONING CONTROL (4) Cautions (a) Home position return and continuously start of home position return are also possible in the

Page 275

6 - 207 6 POSITIONING CONTROL 6.23.5 Home position return by the count type 2 (1) Count type 2 After the proximity dog ON, the position which

Page 276

6 - 208 6 POSITIONING CONTROL 6.23.6 Home position return by the count type 3 (1) Count type 3 After the proximity dog ON, the zero point afte

Page 277

6 - 209 6 POSITIONING CONTROL (3) Home position return execution Home position return by the count type 3 is executed using the servo program

Page 278

6 - 210 6 POSITIONING CONTROL 6.23.7 Home position return by the data set type 1 (1) Data set type 1 The proximity dog is not used in this met

Page 279 - (6) ABS/INC , ABS/INC

2 - 14 2 POSITIONING CONTROL BY THE MOTION CPU MEMO

Page 280

6 - 211 6 POSITIONING CONTROL 6.23.8 Home position return by the data set type 2 (1) Data set type 2 The proximity dog is not used in this met

Page 281

6 - 212 6 POSITIONING CONTROL 6.23.9 Home position return by the dog cradle type (1) Dog cradle type After deceleration stop by the proximity

Page 282

6 - 213 6 POSITIONING CONTROL (b) If the home position return is executed in the proximity dog, it travels to reverse direction of home positi

Page 283

6 - 214 6 POSITIONING CONTROL (c) When the proximity dog is set in the home position return direction, the proximity dog is turned OFF during

Page 284

6 - 215 6 POSITIONING CONTROL (d) When it starts in the proximity dog, the zero point is not passed at the time of the proximity dog is turned

Page 285

6 - 216 6 POSITIONING CONTROL (e) If the zero point is passed during deceleration, the nearest zero point from deceleration stop position to h

Page 286

6 - 217 6 POSITIONING CONTROL 6.23.10 Home position return by the stopper type 1 (1) Stopper type 1 Position of stopper is home position in th

Page 287 - (1) Skip signal devices

6 - 218 6 POSITIONING CONTROL (4) Cautions (a) A zero point does not must be passed (zero pass signal: M2406+20n ON) between turning on the

Page 288

6 - 219 6 POSITIONING CONTROL 6.23.11 Home position return by the stopper type 2 (1) Stopper type 2 Position of stopper is home position in th

Page 289

6 - 220 6 POSITIONING CONTROL (c) Set the torque limit value at the reaching creep speed for system. When the torque limit value is too large,

Page 290

3 - 1 3 POSITIONING DEDICATED SIGNALS 3. POSITIONING DEDICATED SIGNALS The internal signals of the Motion CPU and the external signals to the Mo

Page 291

6 - 221 6 POSITIONING CONTROL 6.23.12 Home position return by the limit switch combined type (1) Limit switch combined type The proximity dog

Page 292

6 - 222 6 POSITIONING CONTROL (4) Cautions (a) For the axis which executes the home position return by the limit switch combined type, if th

Page 293

6 - 223 6 POSITIONING CONTROL 6.23.13 Home position return retry function When a work has been exceeded home position during positioning control

Page 294

6 - 224 6 POSITIONING CONTROL (2) Home position return retry operation setting a work outside the range of external limit switch (a) When th

Page 295

6 - 225 6 POSITIONING CONTROL (3) Dwell time setting at the home position return retry Reverse operation by detection of the external upper/lo

Page 296

6 - 226 6 POSITIONING CONTROL (2) Make a system for which does not execute the servo amplifier power off or servo OFF by the external upper/lo

Page 297

6 - 227 6 POSITIONING CONTROL 6.23.14 Home position shift function Normally, when the machine home position return is executed, a position of ho

Page 298

6 - 228 6 POSITIONING CONTROL [Control details] (1) Home position shift operation Operation for the home position shift function is shown belo

Page 299

6 - 229 6 POSITIONING CONTROL (2) Setting range of home position shift amount Set the home position shift amount within the range of from the

Page 300

6 - 230 6 POSITIONING CONTROL (b) Home position shift operation with the "creep speed" VHome positionreturn directionCreep speed

Page 301

3 - 2 3 POSITIONING DEDICATED SIGNALS The positioning dedicated devices are shown below. It indicates the device refresh cycle of the Motion CPU

Page 302

6 - 231 6 POSITIONING CONTROL 6.23.15 Condition selection of home position set A home position return must be made after the servomotor has been

Page 303

6 - 232 6 POSITIONING CONTROL 6.23.16 Servo program for home position return The home position return executed using the ZERO servo instruction.

Page 304

6 - 233 6 POSITIONING CONTROL (2) Servo program example Servo program No. 0 for home position return is shown below. Axis used . . . Axis 4Z

Page 305

6 - 234 6 POSITIONING CONTROL 6.24 High-Speed Oscillation Positioning of a specified axis is caused to oscillate on a sine wave. Items set usin

Page 306

6 - 235 6 POSITIONING CONTROL [Cautions] (1) If the amplitude setting is outside the range, the servo program setting error [25] occurs and op

Page 307

6 - 236 6 POSITIONING CONTROL MEMO

Page 308

7 - 1 7 7 AUXILIARY AND APPLIED FUNCTIONS 7. AUXILIARY AND APPLIED FUNCTIONS This section describes the auxiliary and appl

Page 309

7 - 2 7 AUXILIARY AND APPLIED FUNCTIONS (c) When the M-code is read at positioning completion, use the positioning complete signal (M2401+20n)

Page 310

7 - 3 7 AUXILIARY AND APPLIED FUNCTIONS (4) Program example (a) The Motion SFC program to read M-codes is shown as the following conditions.

Page 311 - 6.20 Simultaneous Start

7 - 4 7 AUXILIARY AND APPLIED FUNCTIONS 7.2 Backlash Compensation Function This function compensates for the backlash amount in the machine syst

Page 312 - No.14 Axis 3 Speed control

3 - 3 3 POSITIONING DEDICATED SIGNALS 3.1 Internal Relays (1) Internal relay list SV13 SV22 Device No. Purpose Device No. Purpose M0 M0 to

Page 313

7 - 5 7 AUXILIARY AND APPLIED FUNCTIONS (2) Backlash compensation processing Details of backlash compensation processing are shown below. Tab

Page 314 - 6.21.1 JOG operation data

7 - 6 7 AUXILIARY AND APPLIED FUNCTIONS 7.3 Torque Limit Function This function restricts the generating torque of the servomotor within the set

Page 315 - 6.21.2 Individual start

7 - 7 7 AUXILIARY AND APPLIED FUNCTIONS Setting for the torque limit value with the constant-speed control (CPSTART 1) (1) Servo program Pa

Page 316

7 - 8 7 AUXILIARY AND APPLIED FUNCTIONS 7.4 Skip Function in which Disregards Stop Command When the current positioning is stopped by input from

Page 317

7 - 9 7 AUXILIARY AND APPLIED FUNCTIONS (2) Operation timing The operation timing for the skip function is shown below. Positioning start of

Page 318

7 - 10 7 AUXILIARY AND APPLIED FUNCTIONS 7.5 Cancel of the Servo Program This function performs a deceleration stop of executing servo program d

Page 319 - (3) Motion SFC program

7 - 11 7 AUXILIARY AND APPLIED FUNCTIONS 7.5.1 Cancel/start When a cancel/start has been set in the setting items of the servo program which was

Page 320 - 6.21.3 Simultaneous start

7 - 12 7 AUXILIARY AND APPLIED FUNCTIONS MEMO

Page 321

APP - 1 APPENDICES APP. APPENDICES APPENDIX 1 Error Codes Stored Using The Motion CPU The servo program setting errors and pos

Page 322

APP - 2 APPENDICES (b) The error detection signal of the erroneous axis turns on at the error occurrence, and the error codes are stored in the

Page 323

3 - 4 3 POSITIONING DEDICATED SIGNALS (2) Axis status list Axis No. Device No. Signal name 1 M2400 to M2419 2 M2420

Page 324

APP - 3 APPENDICES APPENDIX 1.1 Servo program setting errors (Stored in SD517) The error codes, error contents and corrective actions for servo pr

Page 325

APP - 4 APPENDICES Table 1.2 Servo program setting error list (Continued) Error code stored in SD517 Error name Error contents Error processing

Page 326 - Input from manual

APP - 5 APPENDICES Table 1.2 Servo program setting error list (Continued) Error code stored in SD517 Error name Error contents Error processing

Page 327

APP - 6 APPENDICES Table 1.2 Servo program setting error list (Continued) Error code stored in D517 Error name Error contents Error processing

Page 328 - Manual pulse generator P2

APP - 7 APPENDICES Table 1.2 Servo program setting error list (Continued) Error code stored in SD517 Error name Error contents Error processing

Page 329

APP - 8 APPENDICES APPENDIX 1.2 Minor errors These errors are detected in the PLC program or servo program, and the error codes of 1 to 999 are us

Page 330 - 6.23 Home Position Return

APP - 9 APPENDICES (2) Positioning control start errors (100 to 199) These errors are detected at the positioning control start. The error codes

Page 331

APP - 10 APPENDICES Table 1.4 Positioning control start error (100 to 199) list (Continued) Control mode Error code Positioning Fixed-pitch feed S

Page 332

APP - 11 APPENDICES Table 1.4 Positioning control start error (100 to 199) list (Continued) Control mode Error code Positioning Fixed-pitch feed S

Page 333

APP - 12 APPENDICES Table 1.4 Positioning control start error (100 to 199) list (Continued) Control mode Error code Positioning Fixed-pitch feed S

Page 334

A - 3 3. For injury prevention CAUTION Do not apply a voltage other than that specified in the instruction manual on any terminal. Doing so may l

Page 335

3 - 5 3 POSITIONING DEDICATED SIGNALS (3) Axis command signal list Axis No. Device No. Signal name 1 M3200 to M3219 2 M3220

Page 336

APP - 13 APPENDICES (3) Positioning control errors (200 to 299) These are errors detected during the positioning control. The error codes, cause

Page 337

APP - 14 APPENDICES Table 1.5 Positioning control error (200 to 299) list (Continued) Control mode Error code Positioning Fixed-pitch feed Speed S

Page 338

APP - 15 APPENDICES Table 1.5 Positioning control error (200 to 299) list (Continued) Control mode Error code Positioning Fixed-pitch feed Speed S

Page 339

APP - 16 APPENDICES (4) Current value/speed change errors (300 to 399) These are errors detected at current value change or speed change. The er

Page 340 - (4) Cautions

APP - 17 APPENDICES (5) System errors (900 to 999) Table 1.7 System error (900 to 999) list Control mode Error code Positioning Fixed-pitch fe

Page 341

APP - 18 APPENDICES APPENDIX 1.3 Major errors These errors occur by control command from the external input signal or Motion SFC program, and the

Page 342

APP - 19 APPENDICES (2) Positioning control errors (1100 to 1199) These errors are detected at the positioning control. The error codes, causes,

Page 343

APP - 20 APPENDICES (3) Absolute position system errors (1200 to 1299) These errors are detected at the absolute position system. The error code

Page 344

APP - 21 APPENDICES (4) System errors (1300 to 1399) These errors are detected at the power-on. The error codes, causes, processing and correcti

Page 345

APP - 22 APPENDICES APPENDIX 1.4 Servo errors (1) Servo amplifier errors (2000 to 2899) These errors are detected by the servo amplifier, and th

Page 346

3 - 6 3 POSITIONING DEDICATED SIGNALS (4) Common device list Device No. Signal name Refresh cycle Fetch cycle Signal direction Remark(Note

Page 347 - (1) Count type 3

APP - 23 APPENDICES Table 1.12 Servo error (2000 to 2899) list Error cause Error code Name Description Error check Error processingCorrective acti

Page 348

APP - 24 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 349

APP - 25 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 350

APP - 26 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 351

APP - 27 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 352

APP - 28 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 353

APP - 29 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 354

APP - 30 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 355

APP - 31 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 356

APP - 32 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processingCor

Page 357

3 - 7 3 POSITIONING DEDICATED SIGNALS Common device list (Continued) Device No. Signal name Refresh cycle Fetch cycle Signal direction Remark

Page 358

APP - 33 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processing Co

Page 359

APP - 34 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processing Co

Page 360

APP - 35 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processing Co

Page 361

APP - 36 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processing Co

Page 362

APP - 37 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processing Co

Page 363

APP - 38 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processing Co

Page 364 - [Cautions]

APP - 39 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processing Co

Page 365

APP - 40 APPENDICES Table 1.12 Servo error (2000 to 2899) list (Continued) Error cause Error code Name Description Error check Error processing Co

Page 366 - [Data Setting]

APP - 41 APPENDICES APPENDIX 2 Example Programs APPENDIX 2.1 Reading M-code The program example for reading M-code at the completion of positionin

Page 367 - [Control details]

APP - 42 APPENDICES APPENDIX 2.2 Reading error code The program example for reading error code at the error occurrence is shown below. The followi

Page 368

3 - 8 3 POSITIONING DEDICATED SIGNALS Common device list (Continued) Device No. Signal name Refresh cycle Fetch cycle Signal direction Remark

Page 369

APP - 43 APPENDICES [Program Example] (1) A program that outputs each error code to PY000 to PY00F (minor error), PY010 to PY01F (major error) a

Page 370

APP - 44 APPENDICES APPENDIX 3 Setting Range for Indirect Setting Devices Positioning address, command speed or M-code, etc. (excluding the axis N

Page 371

APP - 45 APPENDICES POINT (1) Be sure to set even-numbered devices for 2-word setting items. Be sure to set as 32-bit integer type when the data

Page 372 - (2) Servo program example

APP - 46 APPENDICES APPENDIX 4 Processing Times of the Motion CPU The processing time of each signal and each instruction for positioning control

Page 373

APP - 47 APPENDICES APPENDIX 5 Device List (1) Axis status list Axis No. Device No. Signal name 1 M2400 to M2419 2 M2

Page 374

APP - 48 APPENDICES (2) Axis command signal list Axis No. Device No. Signal name 1 M3200 to M3219 2 M3220 to M3239 3 M32

Page 375

APP - 49 APPENDICES (3) Common device list Device No. Signal name Refresh cycle Fetch cycle Signal direction Remark(Note-4) Device No. Signa

Page 376 - (1) Setting of M-codes

APP - 50 APPENDICES Common device list (Continued) Device No. Signal name Refresh cycle Fetch cycle Signal direction Remark(Note-4) Device No.

Page 377 - (3) Resetting of M-codes

APP - 51 APPENDICES Common device list (Continued) Device No. Signal name Refresh cycle Fetch cycle Signal direction Remark(Note-4) Device No.

Page 378 - (4) Program example

APP - 52 APPENDICES (4) Common device list (Command signal) Device No. Signal name Refresh cycle Fetch cycle Signal direction Remark (Note-

Page 379 - Backlash compensation amount

3 - 9 3 POSITIONING DEDICATED SIGNALS (5) Common device list (Command signal) Device No. Signal name Refresh cycle Fetch cycle Signal dir

Page 380

APP - 53 APPENDICES (5) Axis monitor device list Axis No. Device No. Signal name 1 D0 to D19 2 D20 to D39 3 D40

Page 381 - 7.3 Torque Limit Function

APP - 54 APPENDICES (6) Control change register list Axis No. Device No. Signal name 1 D640, D641 2 D642, D643 3 D644

Page 382 - Torque limit value

APP - 55 APPENDICES (7) Common device list Device No. Signal name Refresh cycle Fetch cycle Signal direction Device No. Signal name Refresh

Page 383 - . . . . . .

APP - 56 APPENDICES (8) Motion register list (#) Axis No. Device No. Signal name 1 #8000 to #8019 2 #8020 to #8039 3 #8040 to #8059

Page 384

APP - 57 APPENDICES (9) Special relay list Device No. Signal name Refresh cycle Fetch cycle Signal type SM500 PCPU REDAY complete flag SM5

Page 385

WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range If any f

Page 386 - 7.5.1 Cancel/start

IB(NA)-0300136-A(0801)MEEMODELMODELCODEQ173D-P-SV13/22REALE1XB930IB(NA)-0300136-A(0801)MEEWhen exported from Japan, this manual does not require appli

Page 388 - APPENDICES

HEADQUARTERSEUROPEMITSUBISHI ELECTRIC EUROPE B.V.German BranchGothaer Straße 8D-40880 RatingenPhone: +49 (0)2102 / 486-0Fax: +49 (0)2102 / 486-1120CZE

Page 389 - PPENDICES

3 - 10 3 POSITIONING DEDICATED SIGNALS 3.1.1 Axis statuses (1) Positioning start complete signal (M2400+20n) ... Status signal (a) Th

Page 390

3 - 11 3 POSITIONING DEDICATED SIGNALS (2) Positioning complete signal (M2401+20n) ...Status signal (a) This signal turns on

Page 391

3 - 12 3 POSITIONING DEDICATED SIGNALS (3) In-position signal (M2402+20n) ...Status signal (a) This signal t

Page 392

3 - 13 3 POSITIONING DEDICATED SIGNALS (5) Speed controlling signal (M2404+20n) ...Status signal (a) This signal turns

Page 393

3 - 14 3 POSITIONING DEDICATED SIGNALS (7) Zero pass signal (M2406+20n) ...Status signal This signal turns on

Page 394

A - 4 CAUTION The dynamic brakes must be used only on errors that cause the forced stop, emergency stop, or servo OFF. These brakes must not be u

Page 395

3 - 15 3 POSITIONING DEDICATED SIGNALS REMARK (Note-1): Refer to APPENDIX 1.4 for the error codes on errors detected at the servo amplifier side

Page 396

3 - 16 3 POSITIONING DEDICATED SIGNALS (11) Home position return complete signal (M2410+20n) ...Status signal (a) This

Page 397

3 - 17 3 POSITIONING DEDICATED SIGNALS (13) RLS signal (M2412+20n) (Note-1) ... Status signal (a) This signal

Page 398

3 - 18 3 POSITIONING DEDICATED SIGNALS (15) DOG/CHANGE signal (M2414+20n) (Note-1) ...Status signal (a) This signal turns on/

Page 399

3 - 19 3 POSITIONING DEDICATED SIGNALS Q61P Q03UDCPUQ38DBCommunication is normalServo ready signal : ONMQ172DCPU AMPMAMP POINT When the part o

Page 400

3 - 20 3 POSITIONING DEDICATED SIGNALS 3.1.2 Axis command signals (1) Stop command (M3200+20n) ... Command signal

Page 401

3 - 21 3 POSITIONING DEDICATED SIGNALS (2) Rapid stop command (M3201+20n) ... Command signal (a) This command stops a star

Page 402

3 - 22 3 POSITIONING DEDICATED SIGNALS (3) Forward rotation JOG start command (M3202+20n)/Reverse rotation JOG start command (M3203+20n) ...

Page 403

3 - 23 3 POSITIONING DEDICATED SIGNALS (5) Speed/position switching enable command (M3205+20n) ... Command signal (a) This command is u

Page 404

3 - 24 3 POSITIONING DEDICATED SIGNALS REMARK Refer to APPENDIX 1 for details on the minor error code, major error code and servo error code sto

Page 405 - APPENDIX 1.3 Major errors

A - 5 CAUTION Use the program commands for the program with the conditions specified in the instruction manual. Set the sequence function progra

Page 406

3 - 25 3 POSITIONING DEDICATED SIGNALS (11) Gain changing command (M3216+20n) ... Command signal This signal is used to change the g

Page 407

3 - 26 3 POSITIONING DEDICATED SIGNALS (13) FIN signal (M3219+20n) ... Command signal When a M-code is set i

Page 408

3 - 27 3 POSITIONING DEDICATED SIGNALS 3.1.3 Common devices POINTS (1) Internal relays for positioning control are not latched even within the

Page 409 - APPENDIX 1.4 Servo errors

3 - 28 3 POSITIONING DEDICATED SIGNALS 3) The processing in above (c) 1) is not executed during the test mode. It is executed when the test mode

Page 410

3 - 29 3 POSITIONING DEDICATED SIGNALS The condition which M2000 is turned ON to OFF. • Set "0" to the setting register D704 of the PL

Page 411

3 - 30 3 POSITIONING DEDICATED SIGNALS The start accept flag list is shown below. Axis No. Device No. Axis No. Device No. Axis No. Device No

Page 412

3 - 31 3 POSITIONING DEDICATED SIGNALS (6) Speed switching point specified flag (M2040) ... Command signal This flag is used when the speed

Page 413

3 - 32 3 POSITIONING DEDICATED SIGNALS (8) All axes servo ON command (M2042) ... Command signal This command is used to enable

Page 414

3 - 33 3 POSITIONING DEDICATED SIGNALS (11) All axes servo ON accept flag (M2049) ... Status signal This flag turns on when t

Page 415

3 - 34 3 POSITIONING DEDICATED SIGNALS (14) Speed change accepting flag (M2061 to M2092) ... Status signal This flag turns on

Page 416

A - 6 CAUTION The Motion controller, servo amplifier and servomotor are precision machines, so do not drop or apply strong impacts on them. Secu

Page 417

3 - 35 3 POSITIONING DEDICATED SIGNALS (15) Automatic decelerating flag (M2128 to M2159) ... Status signal This signal turns on while au

Page 418

3 - 36 3 POSITIONING DEDICATED SIGNALS (d) In any of the following cases, this flag does not turn off. • When deceleration due to JOG signal o

Page 419

3 - 37 3 POSITIONING DEDICATED SIGNALS (16) Speed change "0" accepting flag (M2240 to M2271) ...………. Status signal This flag turns

Page 420

3 - 38 3 POSITIONING DEDICATED SIGNALS (a) The flag turns off if a speed change request occurs during deceleration to a stop due to speed chan

Page 421

3 - 39 3 POSITIONING DEDICATED SIGNALS (d) Even if it is speed change "0" after the automatic deceleration start to the "comman

Page 422

3 - 40 3 POSITIONING DEDICATED SIGNALS 3.2 Data Registers (1) Data register list SV13 SV22 Device No. Application Device No. Application D

Page 423

3 - 41 3 POSITIONING DEDICATED SIGNALS (2) Axis monitor device list Axis No. Device No. Signal name 1 D0 to D19 2

Page 424

3 - 42 3 POSITIONING DEDICATED SIGNALS (3) Control change register list Axis No. Device No. Signal name 1 D640, D641 2

Page 425

3 - 43 3 POSITIONING DEDICATED SIGNALS (4) Common device list Device No. Signal name Refresh cycle Fetch cycle Signal direction Device No.

Page 426

3 - 44 3 POSITIONING DEDICATED SIGNALS 3.2.1 Axis monitor devices The monitoring data area is used by the Motion CPU to store data such as the

Page 427

A - 7 (4) Wiring CAUTION Correctly and securely wire the wires. Reconfirm the connections for mistakes and the terminal screws for tightness afte

Page 428 - APPENDIX 2.1 Reading M-code

3 - 45 3 POSITIONING DEDICATED SIGNALS (4) Minor error code storage register (D6+20n) ... Monitor device (a) This register stores

Page 429

3 - 46 3 POSITIONING DEDICATED SIGNALS (9) Execute program No. storage register (D12+20n) ...…….. Monitor device (a) This register stores

Page 430 - System configuration

3 - 47 3 POSITIONING DEDICATED SIGNALS (12) Data set pointer for constant-speed control (D15+20n) ...…….. Monitor device This pointer is used

Page 431 - (Note-2)

3 - 48 3 POSITIONING DEDICATED SIGNALS [Input situation of positioning data in the Motion CPU] Update of data using the Motion SFC program Pos

Page 432 - (2) Inputting device data

3 - 49 3 POSITIONING DEDICATED SIGNALS [Internal processing] (a) The positioning data ((1) to (14)) of points 0 to 6 is input to the Motion CP

Page 433

3 - 50 3 POSITIONING DEDICATED SIGNALS 3.2.2 Control change registers This area stores the JOG operation speed data. Table 3.1 Data storage are

Page 434 - (1) Axis status list

3 - 51 3 POSITIONING DEDICATED SIGNALS 3.2.3 Common devices (1) Common bit device SET/RST request register (D704 to D708, D755 to D757) ..….

Page 435

3 - 52 3 POSITIONING DEDICATED SIGNALS b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0Axis 16 Axis 15 Axis 14 Axis 13 Axis 12 Axis 11 Ax

Page 436 - (3) Common device list

3 - 53 3 POSITIONING DEDICATED SIGNALS (5) Manual pulse generator smoothing magnification setting registers (D752 to D754) ...

Page 437

3 - 54 3 POSITIONING DEDICATED SIGNALS 3.3 Motion Registers (#) There are motion registers (#0 to #8735) in the Motion CPU. #8000 to #8639 are u

Page 438

A - 8 (6) Usage methods CAUTION Immediately turn OFF the power if smoke, abnormal sounds or odors are emitted from the Motion controller, servo a

Page 439

3 - 55 3 POSITIONING DEDICATED SIGNALS (a) Servo amplifier type (#8000+20n) ... Monitor device This reg

Page 440

3 - 56 3 POSITIONING DEDICATED SIGNALS 3.4 Special Relays (SM) There are 2256 special relay points of SM0 to SM2255 in the Motion CPU. Of these,

Page 441

3 - 57 3 POSITIONING DEDICATED SIGNALS (2) TEST mode ON flag (SM501) ...…... Status signal (a) This flag is used as

Page 442 - (7) Common device list

3 - 58 3 POSITIONING DEDICATED SIGNALS (7) Manual pulse generator axis setting error flag (SM513) .………... Status signal (a) This flag is

Page 443 - (8) Motion register list (#)

3 - 59 3 POSITIONING DEDICATED SIGNALS 3.5 Special Registers (SD) There are 2256 special register points of SD0 to SD2255 in the Motion CPU. Of

Page 444 - (10) Special register list

3 - 60 3 POSITIONING DEDICATED SIGNALS (1) State of switch (SD200) ………………………….. Monitor device The switch state of CPU is stored in the form o

Page 445 - WARRANTY

3 - 61 3 POSITIONING DEDICATED SIGNALS (a) Servo amplifier mounting status 1) Mounting status • Mounted ..…... The servo amplifier is normal

Page 446 - (Q173DCPU/Q172DCPU)

3 - 62 3 POSITIONING DEDICATED SIGNALS (6) Motion CPU WDT error cause (SD512) ………... Monitor device This register is used as judgement of

Page 447

3 - 63 3 POSITIONING DEDICATED SIGNALS (7) Manual pulse generator axis setting error information (SD513 to SD515) ...

Page 448 - MITSUBISHI ELECTRIC

3 - 64 3 POSITIONING DEDICATED SIGNALS (11) Operation cycle of the Motion CPU setting (SD523) .... Monitor device The setting operation

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