Mitsubishi Mr.Slim PLH-AAK Manuel de service

Naviguer en ligne ou télécharger Manuel de service pour Climatiseurs à système divisé Mitsubishi Mr.Slim PLH-AAK. Mitsubishi Mr.Slim PLH-AAK Service manual Manuel d'utilisatio

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TECHNICAL & SERVICE MANUAL
SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
CONTENTS
1. FEATURES ···········································3
2. PART NAMES AND FUNCTIONS········5
3. SPECIFICATIONS·································7
4. DATA ···················································11
5. OUTLINES AND DIMENSIONS··········15
6. WIRING DIAGRAM·····························18
7.
REFRIGERANT SYSTEM DIAGRAM
······19
8. OPERATION FLOW-CHART··············20
9. MICROPROCESSOR CONTROL·······24
10. TROUBLESHOOTING ························47
11. 4-WAY AIR FLOW SYSTEM···············55
12. SYSTEM CONTROL···························60
13. DISASSEMBLY PROCEDURE···········65
14. PARTS LIST········································68
15. OPTIONAL PARTS ·····························78
[Model names]
PLH-3GK(H)B
PLH-4GK(H)SB
PLH-5GK(H)SB
PLH-6GK(H)SB
No. OC148
1997
This manual does not cover the following
outdoor units. When servicing them,
please refer to the service manual
No.OC150 and this manual in a set.
[Service Ref.]
PUH-3YKA2.UK
PUH-3VKA2.UK
PUH-4YKSA2.UK
PUH-5YKSA2.UK
PUH-6YKSA2.UK
INDOOR UNIT
Ceiling Cassettes
Series PLH
FILTER
CHECK MODE
TEST RUN
REMOTE CONTROLLER
The Slim Line.
From Mitsubishi Electric.
[Service Ref.]
PLH-3GK(H)B
1
.UK
PLH-4GK(H)SB
1
.UK
PLH-5GK(H)SB
1
.UK
PLH-6GK(H)SB
1
.UK
Vue de la page 0
1 2 3 4 5 6 ... 83 84

Résumé du contenu

Page 1 - Series PLH

TECHNICAL & SERVICE MANUALSPLIT-TYPE,HEAT PUMP AIR CONDITIONERSCONTENTS1. FEATURES ···········································32. PART NAMES AND F

Page 2

10Service Ref.Power supply(phase, cycle,voltage)External finishHeat exchangerBooster heaterOperation control & ThermostatNoise level(Low-High)Cond

Page 3

11DATA41. PERFORMANCE DATA1) COOLING CAPACITYNote C A :Capacity (W)P.C.:Power consumption (kW)Cooling capacity correction factorsP.C.3.623.723.833.963

Page 4

122) HEATING CAPACITYNote C A :Capacity (W)P.C.:Power consumption (kW)Heating capacity correction factorsP.C.3.373.633.893.754.044.334.835.205.572.305

Page 5 - PART NAMES AND FUNCTIONS

13Input (kW)Current (A)Starting current (A)Input (kW)Current (A)Starting current (A)ModeCapacity (W)Total Input (kW)IndoorOutdoorPLH-3GK(H)B1.UKServic

Page 6 - ● Display

14CapacityInputIndoor unit Service Ref.Phase,HzVoltsAmperesOutdoor unit Service Ref.Phase,HzVoltsAmperesDischarge pressureSuction pressureDischarge te

Page 7 - SPECIFICATIONS

15OUTLINES AND DIMENSIONS51. INDOOR UNIT PLH-3GK(H)B1.UKUnit : mm (inch)35(1-3/8)75(2-15/16)55(2-5/32)Inspection hole(drain water lift-up mechanism)Re

Page 8

16PLH-4GK(H)SB1.UKPLH-5GK(H)SB1.UKPLH-6GK(H)SB1.UKSuspension bolt pitchSuspension bolt pitch1305(51-3/8)TERMINAL BLOCKTERMINAL BLOCK30(1-3/16) (Drain

Page 9

17Unit : mm2. REMOTE CONTROLLER18130Rear side wiring arrangement opening.120FILTERCHECK MODETEST RUNFILTERCHECK MODETEST RUN4683.5SW18SW17CAUTION

Page 10 - Service Ref

186WIRING DIAGRAMSYMBOLC1.2CN1<R.B>CN2<R.B>CN2L<I.B>CN51<I.B>OPDSF<I.B>F.C<I.B>FS1.2H1H2I.BLSMF1.2MVRBRT1RT2NAMEFA

Page 11 - 1. PERFORMANCE DATA

19REFRIGERANT SYSTEM DIAGRAM7Indoor unitIndoor heat exchangerRefrigerant pipe(option)15.88mm( 5/8")(with heat insulator)Flexible tubeBall valv

Page 13 - 3. ELECTRICAL DATA

208 OPERATION FLOW-CHARTSTARTPower circuitbreakerCheck SWON twiceOperation SWON“OFF” timer“ON” timerSTOPSet timecompleteSet timecomplete1NONONO NONONO

Page 14

21COOL operationFour-way valve/OFFInitialCOOLINGNONONONONONOYESYESYESYESYESYESNOYESYESYESYESYESYESYESYESYESYESYESNONONONOYESNONONONONONONONONOw 8w 9Va

Page 15 - OUTLINES AND DIMENSIONS

22w8—9 Refer to page 28~29.w12 When room temperature is 18°C or below, the compressor cannot operate.When room temperature rises over 18°C, the compre

Page 16 - Unit : mm (inch)

23Heat operationinitialHEATINGVane setting notchVane intial settingdefrostingHeating areaDefrost releaseDefrost30 min. elapseOutdoor unit troubleFour-

Page 17 - Unit : mm

249 MICROPROCESSOR CONTROL● Compressor andoutdoor fan : ON-OFF● Operation modechange :COOL-HEAT.1. OUTLINE OF MICROPROCESSOR CONTROL● OFF-ON switching

Page 18 - WIRING DIAGRAM

252. INDOOR UNIT CONTROL2-1 COOL operation(1) Compressor control1 3-minute time delayTo prevent overload, the compressor will not start within 3 minut

Page 19 - REFRIGERANT SYSTEM DIAGRAM7

265 Coil frost protectionWhen indoor coil temperatuer becomes -15°C or below,coil frost protection will proceed as follows.<Start condition>Afte

Page 20 - 8 OPERATION FLOW-CHART

27(3) Auto vane controlAuto vane position is set to 35degrees(SW5-3:OFF) or 20 degrees(SW5-3:ON) airflow at the start-up of COOL operation. Itcan then

Page 21

28<Auto vane drive> (a) The auto vane is driven by a 2.5 rpm motor.(b) Discharge direction can be selected between the No.1 and No.2 setting. (I

Page 22 - DRY OPERATION

29<DRY operation time chart>Minimum 3 minutes w1ONThermostatIndoor fanAuto vaneDrain pumpBooster heaterCompressorONONDRY MODEDRY MODEONONOFFOFF3

Page 23 - 1>(T0 + 2)

3FEATURES11.THE QUIETEST PERFORMANCE IN THE FIELD-39 PHONS(PLH-3GK(H)B.UK)Excellent noise suppression is achieved because of the turbofan’s large diam

Page 24 - 9 MICROPROCESSOR CONTROL

304The compressor will not start when the room temperature is below 18°C.The compressor starts intermittent operation when the power is turned ON with

Page 25 - 2. INDOOR UNIT CONTROL

312-3 HEAT operationMinimum 3 minutes w2ONThermostatIndoor fanAuto vaneDrain pumpBooster heaterCompressorPower ON lampSTAND BY lampONONLOW or HIGHL

Page 26

32(1) Compressor control13-minute time delayTo prevent overload, the compressor will not start within 3, minutes after stop.2The compressor runs when

Page 27

33(3) Auto vane controlAuto vane operation can be changed between STOP mode (fixed operation) and SWING mode by AIR DISCHRGESWING/STOP button on the r

Page 28 - Unit : sec

34(6) Indoor coil thermistor abnormality detectionAn abnormality can be detected during compressor ON, except for the following.●For the first 20 minu

Page 29 - TEST RUN

FILTERCHECK MODETEST RUN352-4 AUTO operation (Automatic COOL/HEAT change over operation)(1) Initial mode1 When AUTO operation starts after unit OFF.●

Page 30

FILTERCHECK MODETEST RUN36<How to operate>To change the air flow direction, press button.NOTE: Discharge direction can be set by the indoor dip

Page 31

FILTERCHECK MODETEST RUNFILTERCHECK MODETEST RUN37<Timer function>AUTO STOP ·········The air conditioner stops after the set time lapses.AUTO ST

Page 32

38(1) Indoor coil temperature codeDuring the test run, the indoor coil temperature code from 1 to 15 is displayed on the remote controller instead of

Page 33

392-9 Interlock with ventilation system (LOSSNAY)Mr. SLIM/LOSSNAY interlock operation is available by using the optional parts listed below.(1) System

Page 34

47.INCREASED DEHUMIDIFICATION WITH FAN PHASE CONTROL NEW ELECTRONICDEHUMIDI-FIER OPERATIONA new electronic dehumidifier mode,where fan speed is contro

Page 35 - -9 0 1020304046

402-10 Dip switch functionsEach figure shows the initial factory setting.1. On remote controller board(1) SW17(Address selector)SW17-1~6) For address

Page 36

41(3) SW3 (Emergency operation switch)1 2Normal operationONOFF1 2For emergency coolingONOFF1 2For emergency heatingONOFF(4) SW5 (Model selector)(2) SW

Page 37

422-11. INDOOR FAN CONTROL(1) Fan motor max. rotational frequency for PLH-GKHV(2) Quiet cycle controlTo prevent noise due to the sudden rise in fan ou

Page 38 - Termistor abnormality

433. OUTDOOR UNIT CONTROL3-1 Outdoor fan controlThe rotational frequency of outdoor fan is phase-controlled according to the outdoor coil temperature.

Page 39

44(1) Start conditions A. When all of the following conditions are satisfied, defrosting will start. However, when the bypass valve turns OFF,defrosti

Page 40

45(3) Defrost intervalThe defrost interval time is determined as follows.● Initial defrost interval is 50 minutes.● The defrost interval after defrost

Page 41 - For emergency heating

463-7 Service functions(1) Compulsory defrositng1When all of the following conditions are satisfied, pressing SW2 starts the compulsory defrosting.● D

Page 42 - 2-11. INDOOR FAN CONTROL

47TROUBLESHOOTING10Symptom Cause Check pointsThe display “CENTRALLYCONTROLLED” on remotecontroller dose not disap-pear.1) Wrong address setting of rem

Page 43 - 3. OUTDOOR UNIT CONTROL

482. SELF DIAGNOSTIC FUNCTION WITH REMOTE CONTROLLER2-1 When malfunction occurs during operationWhen a malfunction occurs, the indoor and outdoor unit

Page 44

49CheckcodeDiagnosis of malfunction Cause Check pointsEO Signal transmitting/receivingerror(Indoor controller does notrespond to remote controllersign

Page 45

5PART NAMES AND FUNCTIONS2● Indoor (Main) UnitOn the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.Au

Page 46

503.SERVICE DATA INDICATION BY SWITCHES ON OUTDOOR CONTROLLER BOARDSetting dip switchs SW2 and SW3 on the outdoor controller board enables LED to show

Page 47 - TROUBLESHOOTING

513-1 Outdoor coil temperatureTo obtain data on the outdoor coil temperature,add the number of bits of lighting LEDs, and seethe graph below to find t

Page 48

52BlinkingLEDCause Check pointLD1 Reversed phase Phases L1, L2, and L3are con-nected improperly.Check the power supply connection.LD2Open phase ● Phas

Page 49

536. WRONG WIRING ON SITE6-1 Between remote controller and indoor unitIf the wire is disconnected between the remote controller and the indoor unit, n

Page 50

54LOSSNAY control switch does not work.LOSSNAY control switch can not work during interlock opera-tion.LOSSNAY control switch is effective only while

Page 51 - <50Hz>

554-WAY AIR FLOW SYSTEM111. Placement of the air outlets●For this grill, the airflow direction comes in 11 patterns for PLH-3GK(H)B1.UK and in 6 patte

Page 52

562.Adjusting the width of the air outlets (opening or closing fully)●For full closing…Install the insulation 4 or 5 furnished inthis kit, from the re

Page 53 - 6. WRONG WIRING ON SITE

573-2 Fresh air intake amount & static pressure characteristicsP(Pa)50-50-100-150-2000StandardWith high efficiency filter1 2 3 4 5 Q(m /min) 3P(Pa

Page 54 - 7. OTHER TROUBLES AND CAUSES

584.BRANCH DUCT(Installation at site)Discharge by branch duct becomes possible by installing a branch duce at site. Knockout holes on the wall panel o

Page 55 - 4-WAY AIR FLOW SYSTEM

594-3 Air flow & Static pressure characteristics of Branch Duct (with SWA at “Standard”)01020304050605101520Air flow (m /min)3HiLo750mmo2 directio

Page 56 - material

6Caution● Only the display lights when the unit is stopped and power supplied to the unit.● When power is turned ON for the first time the (CENTRA

Page 57

6012SYSTEM CONTROL1 Group control witha single remotecontroller(See page 61.)UnitRemotecontrollerUnit UnitMany units, installed at different locations

Page 58 - Ceiling 2

612. GROUP CONTROL WITH A SINGLE REMOTE CONTROLLERA maximum of 50 units can be started in order according to the dip switch settings 2-1 How to wire(1

Page 59 - 2 direction airflow

623. CONTROL USING TWO REMOTE CONTROLLERS : OPTIONAL REMOTE CNTROLLER (PAC-SK47RC)Two remote controllers can be used to control either one unit or a g

Page 60 - SYSTEM CONTROL

63NOTE1 : Install the relay box where you can be serviced it easily.NOTE2 : For control circuit wiring, use a wire of No. 14 AWG or a control cable ac

Page 61 - Master (No. 0) unit

646. MULTIPLE REMOTE CONTROL DISPLAYYou can control serveral units with a multiple remote control display, bywiring an optional multiple display adapt

Page 62 - Multiple operation

65DISASSEMBLY PROCEDURE13OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS1. Removing the intake grill(1) Slide the lever in the direction of the arrow 1.(

Page 63 - Remote controller

66OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS5. Removing the heater(Only PLH-3GK(H)B1, 4GK(H)SB1,PLH-5GK(H)SB1, 6GK(H)SB1)(1) Remove the fan guard.(

Page 64

67OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS8. Removing the drain pan (1) Remove the panel.(2) Remove the fan guard.(3) Remove the bell mouth.(4) R

Page 65 - DISASSEMBLY PROCEDURE13

6814 PARTS LISTNo. Parts No. Parts NameSpecificationQ'ty / setPLH-3GKHB.UKGK(H)B1.UKRemarks(Drawing No.)WiringDiagramSymbolRecom-mendedQ'tyU

Page 66 - 1, 6GK(H)SB1)

69No. Parts No. Parts NameSpecificationQ'ty / setPLH-3GKHB.UKGK(H)B1.UKRemarks(Drawing No.)WiringDiagramSymbolRecom-mendedQ'tyUnit AmountPri

Page 67 - Photo 12

7SPECIFICATIONS3Service Ref.Power supply(phase, cycle,voltage)External finishHeat exchangerBooster heaterOperation control & ThermostatNoise level

Page 68 - 14 PARTS LIST

70No. Parts No. Parts NameSpecificationQ'ty / setPLH-4 PLH-5 PLH-6Remarks(Drawing No.)WiringDiagramSymbolRecom-mendedQ'tyUnit AmountPrice123

Page 69 - PLH-3GKHB.UK

71PANEL PARTSPLH-4GKHSB.UK PLH-5GKHSB.UKPLH-6GKHSB.UKPLH-4GK(H)SB1.UKPLH-5GK(H)SB1.UKPLH-6GK(H)SB1.UK2510101141011111101193861111No. Parts No. Parts N

Page 70

72FUNCTIONAL PARTSPLH-3GKHB.UK PLH-3GK(H)B1.UK 62564331363234789141519202422233626303121292835131211101617182537

Page 71

73No. Parts No. Parts Name SpecificationsQ'ty/setPLH-3GKHB.UKGKHB1.UKGKB1.UKRemarks(Drawing No.)WiringDiagramSymbolRecom-mendedQ'tyUnit Amou

Page 72 - FUNCTIONAL PARTS

74FUNCTIONAL PARTSPLH-4GKHSB.UK PLH-5GKHSB.UKPLH-6GKHSB.UKPLH-4GKHSB1.UKPLH-5GKHSB1.UKPLH-6GKHSB1.UK89103646572735343541371516323337263728313038141112

Page 73

75PUH-4.UKPUH-5.UKPUH-6.UKNo. Parts No. Parts Name SpecificationsGKHSBGKHSB1GKHSBGKHSB1GKHSBGKHSB1Remarks(Drawing No.)WiringDiagramSymbolRecom-mendedQ

Page 74

76FUNCTIONAL PARTSPLH-4GKSB1.UKPLH-5GKSB1.UKPLH-6GKSB1.UK3246572731303141371213282933223324272634118910141516171920211823356

Page 75

77No. Parts No. Parts Name SpecificationsGKSB1.UKPLH-5Q'ty/setPLH-4 PLH-6Remarks(Drawing No.)WiringDiagramSymbolRecom-mendedQ'tyUnit AmountP

Page 76 - PLH-6GKSB1.UK

7815OPTIONAL PARTSNote 1. How to connect refrigerant pipes.Factory supplied optional refrigerant pipings contain refrigerant at the above atmospheric

Page 77

79ORN 123BRNRED3. TIMER ADAPTERThis adapter is needed for system control and for operation via external contacts. Adapter connection is described on p

Page 78 - OPTIONAL PARTS

8Service Ref.Power supply(phase, cycle,voltage)External finishHeat exchangerBooster heaterOperation control & ThermostatNoise level(Low-High)Cond.

Page 79 - 3. TIMER ADAPTER

8012345BRNREDORNYLWGRNBACKACTIVEBYPASSPOWERON/OFFDUALCENTRALAHEADMITSUBISHI ELECTRICENGAGEDGROUPACTIVE BYPASSGROUPSELECTIONPROGRAMTIMERCONTROLLEROPERA

Page 80 - 10 9 8 7 6 5 4 3 2 1

81ANET(Y)(W) (R) (O)(BR)5ALPOWERSUPPLYNFuse(5A)Tie-wrapWiring has to be changed when a 200,230 or 240V power is used.Tie-wrapTRANSFORMERTransmissionT

Page 81

826. PROGRAM TIMER ADAPTERThis adapter is needed when a program timer(PAC-SK65PT)or a centralized remote controller(PAC-805RC)is used.6-2 Connection m

Page 82 - 6. PROGRAM TIMER ADAPTER

83Adaptor 200~240V AC3-core cable 5-core cable 52To program timer orcentralized remotecontrollerFig.3CN30 CN50 CN51Remote controller Indoor unitMax

Page 83 - 9. FRESH AIR INTAKE CASEMENT

HEAD OFFICE MITSUBISHI DENKI BLDG.MARUNOUCHI TOKYO100 TELEX J24532 CABLE MELCO TOKYO© Copyright 1997 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD.Issued in

Page 84

9Service Ref.Power supply(phase, cycle,voltage)External finishHeat exchangerBooster heaterOperation control & ThermostatNoise level(Low-High)Cond.

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