Mitsubishi PUHZ-RP60VHA Manuel de service

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SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
CONTENTS
1. TECHNICAL CHANGES·································3
2. REFERENCE MANUAL··································4
3. SAFETY PRECAUTION··································5
4. FEATURES ·····················································9
5. SPECIFICATIONS·········································10
6. DATA ·····························································13
7. OUTLINES AND DIMENSIONS····················20
8. WIRING DIAGRAM·······································25
9. WIRING SPECIFICATIONS ··························32
10.
REFRIGERANT SYSTEM DIAGRAM
··············37
11. TROUBLESHOOTING···································40
12. FUNCTION SETTING··································107
13.
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
······114
14. EASY MAINTENANCE FUNCTION············124
15. DISASSEMBLY PROCEDURE ···················129
16. PARTS LIST ················································151
17. RoHS PARTS LIST ·····································162
No.OC374
REVISED EDITION-C
R410A
February 2008
Outdoor unit
[model names]
PUHZ-RP35VHA2 PUHZ-RP35VHA3
PUHZ-RP50VHA2 PUHZ-RP50VHA3
PUHZ-RP60VHA2 PUHZ-RP60VHA3
PUHZ-RP71VHA2 PUHZ-RP71VHA3
PUHZ-RP100VHA2 PUHZ-RP100VHA3
PUHZ-RP125VHA2
PUHZ-RP140VHA2
PUHZ-RP100YHA2 PUHZ-RP100YHA3
PUHZ-RP125YHA2
PUHZ-RP140YHA2
[Service Ref.]
Service Ref. is on page 2.
PUHZ-RP60VHA2 PUHZ-RP60VHA2
1
PUHZ-RP71VHA2 PUHZ-RP71VHA2
1
PUHZ-RP60VHA3 PUHZ-RP71VHA3
NOTE:
• This manual describes only
service data of the outdoor
units.
• RoHS compliant products have
<G> mark on the spec name
plate.
• For servicing of RoHS compli-
ant products, refer to the RoHS
PARTS LIST.
Revision:
• PUHZ-RP35/50/60/71/100VHA3
and PUHZ-RP100YHA3 are
added in REVISED EDITION-
C.
• Some descriptions have been
modified.
• Please void OC374 REVISED
EDITION-B.
OC374C--1.qxp 08.2.22 8:18 AM Page 1
Vue de la page 0
1 2 3 4 5 6 ... 177 178

Résumé du contenu

Page 1 - SERVICE MANUAL

SERVICE MANUALSPLIT-TYPE, HEAT PUMP AIR CONDITIONERSCONTENTS1. TECHNICAL CHANGES·································32. REFERENCE MANUAL·················

Page 2 - [Service Ref.]

105 SPECIFICATIONSAAkWWkWK/min(CFM)dBdBmm(in.)mm(in.)mm(in.)kg(lbs)kg(lbs)Lmm(in.)mm(in.)Power supply (phase, cycle, voltage)Running currentMax. curre

Page 3 - 1 TECHNICAL CHANGES

100SW2 setting1ON23456Display detailExplanation for display UnitPipe temperature / Liquid(TH3) on erroroccurring– 40~90– 40~90(When the coil thermisto

Page 4 - REFERENCE MANUAL

101SW2 setting1ON23456Display detailExplanation for displayUnitCapacity setting displayDisplayed as an outdoor capacity code.Codedisplay1ON234561ON234

Page 5 - 3 SAFETY PRECAUTION

1021ON23456°CDischarge superheat SHd0~255Cooling = TH4-TH6Heating = TH4-TH50~255(When the temperature is 100°C or more, hundredsdigit, tens digit and

Page 6 - [3] Service tools

103SW2 settingDisplay detailExplanation for display Unit1ON23456%Capacity save0~100When air conditioner is connected to M-NET and capacity save mode i

Page 7 - (1) which

104SW2 settingDisplay detailExplanation for display Unit1ON23456PulseLEV-A opening pulse on error occurring0~4800~480(When it is 100 pulse or more, hu

Page 8 - Dimension B

105SW2 settingDisplay detailExplanation for display Unit:0~255(When the temperature is 100°C or more, hundredsdigit, tens digit and ones digit are dis

Page 9 - 4 FEATURES

106SW2 settingDisplay detailExplanation for display UnitControlling status of compressor operating frequency1ON23456CodedisplayThe following code will

Page 10 - 5 SPECIFICATIONS

10712 FUNCTION SETTINGFunctionSettingsMode No.Setting No. : Initial setting (when sent from the factory)RemarksPower failure automatic recoveryIndo

Page 11

108Function SettingsNo.ModeNo.Setting : Initial setting (Factory setting)- : Not available4-WaycassetteCeilingconcealedCeiling suspendedWallmountedF

Page 12 - 1:135(298) / YHA3:130(287)

1096 Select mode No. 02 (room temperature detection position).7 Select setting No. 03 (remote controller fixed). (Use F and G.)8 Enter the set

Page 13 - (at 20°C)

11AAkWWkWK/min(CFM)dBdBmm(in.)mm(in.)mm(in.)kg(lbs)kg(lbs)Lmm(in.)mm(in.)Power supply (phase, cycle, voltage)Running currentMax. currentExternal finis

Page 14 - 6-3. NOISE CRITERION CURVES

110[Operating Procedure]1 Check the setting items provided by function selection.If settings for a mode are changed by function selection, the functio

Page 15

111By setting unit number with the button, specified indoor unit starts performing fan operation. Detect which unit is assigned to which numb

Page 16

11212-2. FUNCTION SELECTION OF REMOTE CONTROLLERThe setting of the following remote controller functions can be changed using the remote controller fu

Page 17

113OFFno1no2OFFONOFFONOFFOFFCALL-ONOFFONOFFCFPAR-21MAAON/OFFFILTERCHECKOPERATIONCLEARTESTTEMP.MENUBACK DAYMONITOR/SETCLOCKON/OFFEnglishGermanySpanishR

Page 18

11413MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER13-1. HOW TO "MONITOR THE OPERATION DATA"• Turn on the [Monitoring the operation

Page 19

11513-2. REQUEST CODE LIST* Certain indoor/outdoor combinations do not have the request code function; therefore, no request codes are displayed.Reque

Page 20 - 7 OUTLINES AND DIMENSIONS

116Request codeRequest contentDescription(Display range)Unit Remarks5051525354555657585960616263646566676869707172737475767778798081828384858687888990

Page 21 - Unit : mm

117Request codeRequest contentDescription(Display range)Unit Remarks1031041051061071081091101111121131141151161171181191201211221231241251261271281291

Page 22 - Example of Notes

118Request codeRequest contentDescription(Display range)Unit Remarks153154155156157158159160161162163164165166167~189190191192~7647657667670 – 99990 –

Page 23 - Over 1000mm

119Frequency control state 2DisplayDischarge temperatureCondensation temperatureAnti-freezeHeatsink temperatureoverheat preventionoverheat preventionp

Page 24

12AAkWWkWK/min(CFM)dBdBmm(in.)mm(in.)mm(in.)kg(lbs)kg(lbs)Lmm(in.)mm(in.)Power supply (phase, cycle, voltage)Running currentMax. currentExternal finis

Page 25 - M-NET ADAPTER

120[Fan control state] (Request code :"53")Data displayFan step correction value by heatsink temperature overheat prevention controlFan step

Page 26

121[Contact demand capacity] (Request code "61")Data display000Setting content[External input state] (Request code "62")Data displ

Page 27

122SW1, SW2, SW6, SW7123456000000 0000100000 0001010000 0002110000 0003001000 0004101000 0005011000 0006111000 0007000100 0008100100 0009010100 000A11

Page 28

123[Indoor unit – Model setting information] (Request code : 162)Data display00See the table on the right.Display Model setting state Display Model s

Page 29

12414 EASY MAINTENANCE FUNCTION● Reduces maintenance work drastically.● Enables you to check operation data of the indoor and outdoor units by remote

Page 30 - (w1 MODEL SELECT)

125● Data measurementWhen the operation is stabilized, measure operation data as explained below.(4) Press the [TEMP] buttons ( and ) to select th

Page 31 - (Contact Input)>

12614-2. GUIDE FOR OPERATION CONDITIONInspection item ResultPower supplyLoose con-nectionBreaker Good RetightenedTerminal block Outdoor Unit Good Reti

Page 32 - 9 WIRING SPECIFICATIONS

12714-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTIONDA C BOperation modeCompressor informationOutdoor unit informationIndoor unit info

Page 33 - 1 2 (SW8)

1283. How to start "Judgment of refrigerant leakage " mode.To know the current condition of refrigerant amount, same operation must be per

Page 34

12915 DISASSEMBLY PROCEDUREOPERATING PROCEDUREPHOTOSPUHZ-RP35, 50VHA2(1)/VHA31. Removing the top panel, service panel, front panel and back panel(1) R

Page 35 - 9-4. M-NET WIRING METHOD

136 DATA6-1. REFILLING REFRIGERANT CHARGE (R410A : kg)6-2. COMPRESSOR TECHNICAL DATAPiping length (one way)10m20m30m40m50mInitialcharged2.12.13.13.14.

Page 36 - 9-4-1. M-NET address setting

130Electrical parts boxController circuitboard (C.B.)Electrical parts box fixingscrewTerminalblock(TB1)OPERATING PROCEDURE PHOTOS4. Removing the therm

Page 37 - 10 REFRIGERANT SYSTEM DIAGRAM

131OPERATING PROCEDURE PHOTOS5. Removing the thermistor <Outdoor> (TH7)(1) Remove the service panel. (See figure 1.)(2) Remove the top panel. (S

Page 38

132OPERATING PROCEDURE PHOTOS8. Removing the 4-way valve(1) Remove the service panel. (See photo 2.)(2) Remove the top panel. (See photo 1.)(3) Remove

Page 39

133OPERATING PROCEDURE PHOTOSPhoto 13Photo 14Compressor(MC)Valve bedSeparatorSeparatorfixing screwCompressorfixing nutPowerreceiverPowerreceiverOutlet

Page 40 - 11 TROUBLESHOOTING

134OPERATING PROCEDUREPHOTOS & ILLUSTRATIONPUHZ-RP60,71VHA2(1)/VHA31. Removing the service panel and top panel(1) Remove 3 service panel fixing sc

Page 41 - 1, L2, L3 and

135Thermistor <Outdoor 2-phase pipe>(TH6)OPERATING PROCEDURE PHOTOSPhoto 44. Removing the thermistor <Outdoor 2-phase pipe> (TH6)(1) Remov

Page 42

136OPERATING PROCEDUREPHOTOS7. Removing the 4-way valve coil (21S4), LEV coil (LEV(A),LEV(B)) and bypass valve coil (SV)(1) Remove the service panel.

Page 43 - (Alternating Display)

137OPERATING PROCEDUREPHOTOS10. Removing the bypass valve(1) Remove the service panel. (See figure 1.)(2) Remove the top panel. (See figure 1.)(3) Rem

Page 44

138OPERATING PROCEDUREPHOTOS13. Removing the compressor (MC)(1) Remove the service panel. (See figure 1.)(2) Remove the top panel. (See figure 1.)(3)

Page 45 - [Procedure]

139OPERATING PROCEDUREPHOTOS & ILLUSTRATIONPUHZ-RP100, 125, 140VHA2(1)PUHZ-RP100VHA31. Removing the service panel and top panel(1) Remove 3 servic

Page 46 - Beep Beep

146-3. NOISE CRITERION CURVES1.5m1mMICROPHONEUNITGROUNDAPPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30NC-20NC-70PUHZ-RP35/50VHA2

Page 47

140OPERATING PROCEDURE PHOTOSPhoto 44. Removing the thermistor <Outdoor 2-phase pipe> (TH6)(1) Remove the service panel. (See figure 1.)(2) Remo

Page 48

1414-way valve coil(21S4)OPERATING PROCEDUREPHOTOS7. Removing the 4-way valve coil (21S4), and LEV coil(LEV(A), LEV(B))(1) Remove the service panel. (

Page 49

142OPERATING PROCEDUREPHOTOS10. Removing the bypass valve coil (SV) and bypass valve(1) Remove the service panel. (See figure 1.)(2) Remove the top pa

Page 50

143OPERATING PROCEDUREPHOTOS13. Removing the compressor (MC)(1) Remove the service panel. (See figure 1.)(2) Remove the top panel. (See figure 1.)(3)

Page 51 - •V•W phase) to

144OPERATING PROCEDUREPHOTOS & ILLUSTRATIONPUHZ-RP100/125/140YHA2(1)PUHZ-RP100YHA31. Removing the service panel and top panel(1) Remove 3 service

Page 52 - •V•W phase) to compres

145OPERATING PROCEDUREPHOTOS & ILLUSTRATION4. Disassembling the electrical parts box(1) Disconnect all the connectors on the controller circuit bo

Page 53

146OPERATING PROCEDUREPHOTOSPhoto 105. Removing the thermistor <Outdoor 2-phase pipe> (TH6)(1) Remove the service panel. (See figure 1.)(2) Remo

Page 54

1474-way valve coil (21S4)OPERATING PROCEDUREPHOTOS8. Removing the 4-way valve coil (21S4), and LEV coil(LEV(A), LEV(B))(1) Remove the service panel.

Page 55 - Continued to the next page

148OPERATING PROCEDUREPHOTOS11. Removing bypass valve coil (SV) and bypass valve(1) Remove the service panel. (See figure 1.)(2) Remove the top panel.

Page 56 - From the previous page

14913. Removing the reactors (ACL1, ACL2, ACL3)(1) Remove the service panel. (See figure 1.)(2) Remove the top panel. (See figure 1.)(3) Remove the 6

Page 58

150OPERATING PROCEDUREPHOTOS14. Removing the compressor (MC)(1) Remove the service panel. (See figure 1.)(2) Remove the top panel. (See figure 1.)(3)

Page 59

15116 PARTS LIST (non-RoHS compliant)STRUCTURAL PARTSPUHZ-RP35VHA2PUHZ-RP50VHA2Part No. SpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyPart NameQ,

Page 60

152STRUCTURAL PARTSPUHZ-RP60VHA2PUHZ-RP71VHA2Part No. SpecificationNo.WiringDiagramSymbolRecom-mendedQ'tyPart NamePUHZ-RP60VHA2PUHZ-RP71VHA2Q&apo

Page 61

153Part No. Part Name SpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyQ,ty/setPUHZ-RPVHA2 YHA2100, 125, 1401234567891011121314151617183812111112111

Page 62

154FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP35VHA2PUHZ-RP50VHA213425 67 8910111213141715161319202122232425262718OC374C--6.qxp 08.2.22 8:11 AM Page 154

Page 63 - • Before repair

155Part No. Part NameSpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.)Q,ty/setPUHZ-RP35VHA2PUHZ-RP50VHA2123456789101112131415161

Page 64

156FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP60VHA2PUHZ-RP71VHA216151413212223242925282627491051222013678111718193031OC374C--6.qxp 08.2.22 8:11 AM Page

Page 65

157Part No.Part NameSpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.)PUHZ-RP60/71VHA21234567891011121314151617181920212223242526

Page 66

158FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP100VHA2PUHZ-RP125VHA2PUHZ-RP140VHA21235610291478111314151617181920152122232425262728293031323334OC374C--6.qxp

Page 67 - PUHZ-RP35/50/60/71/100VHA3

159Part No. Part Name SpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.)Q,ty/set100 125VHA212345678910111213141516171819202122232

Page 68 - CC DC15V

16TotalElectrical circuitRefrigerant circuitIndoor sideOutdoorsideRepresentative matchingSHFBFWkWModeCapacityInputPhase , HzVoltageCurrentOutdoor unit

Page 69

160FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP100YHA2PUHZ-RP125YHA2PUHZ-RP140YHA2123232221202425456789101112131415161713191826282930313233343527OC374C--6.q

Page 70 - (RP35-RP71)

161Part No. Part Name SpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.)Q,ty/set100 125YHA212345678910111213141516171819202122232

Page 71 - (RP100-RP140)

16217 RoHS PARTS LISTFUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP35VHA2 PUHZ-RP35VHA21 PUHZ-RP35VHA3PUHZ-RP50VHA2 PUHZ-RP50VHA21 PUHZ-RP50VHA313425 67 89101

Page 72 - <Composition>

163Part No. Part NameSpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.)Q,ty/setPUHZ-RP35,50VHA2 VHA312345678910111213141516171819

Page 73

164FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP60VHA2 PUHZ-RP60VHA21PUHZ-RP71VHA2 PUHZ-RP71VHA2116151413212223242925282627491051222013678111718193031OC374C-

Page 74 - 11-8. EMERGENCY OPERATION

165Part No. Part NameSpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.)PUHZ-RP60,711234567891011121314151617181920212223242526272

Page 75

166FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP60VHA3PUHZ-RP71VHA316151413212223491051222013678 1117181981424292528262730OC374C--6.qxp 08.2.22 8:11 AM Pag

Page 76 - 11-9. TEST POINT DIAGRAM

167Part numbers that are circled are not shown in the figure.Part No. Part NameSpecificationNo.WiringDiagramSymbolRecom-mendedQ'tyRemarks(Drawing

Page 77

168FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP100VHA2PUHZ-RP125VHA2PUHZ-RP140VHA21235610291478111314151617181920152122232425262728293031323334OC374C--6.qxp

Page 78

169Part No. Part Name SpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.)Q,ty/set100 125VHA212345678910111213141516171819202122232

Page 79 - PUHZ-RP50VHA21 PUHZ-RP50VHA3

17TotalElectrical circuitRefrigerant circuitIndoor sideOutdoorsideRepresentative matchingSHFBFWkWModeCapacityInputPLA-RP100AA2PLA-RP125AA2PLA-RP140AA2

Page 80 - PUHZ-RP71VHA2

170FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP100VHA21 PUHZ-RP100VHA3PUHZ-RP125VHA21PUHZ-RP140VHA2112356102914781113141516171819201521222324272829322526

Page 81 - PUHZ-RP60VHA21 PUHZ-RP60VHA3

171Part numbers that are circled are not shown in the figure.Part No. Part Name SpecificationNo.WiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.

Page 82 - PUHZ-RP140VHA2

172FUNCTIONAL AND ELECTRICAL PARTSPUHZ-RP100YHA2 PUHZ-RP100YHA3PUHZ-RP100YHA21PUHZ-RP125YHA2PUHZ-RP125YHA21PUHZ-RP140YHA2PUHZ-RP140YHA21123232221202

Page 83 - PUHZ-RP140VHA21

173Part No. Part Name SpecificationNo.RoHSWiringDiagramSymbolRecom-mendedQ,tyRemarks(Drawing No.)Q,ty/set100125,140100125,140YHA2YHA3YHA21123456789101

Page 84 - PUHZ-RP140YHA2

174STRUCTURAL AND ELECTRICAL PARTSPUHZ-RP35VHA2 PUHZ-RP35VHA21 PUHZ-RP35VHA3PUHZ-RP50VHA2 PUHZ-RP50VHA21 PUHZ-RP50VHA3Part No. SpecificationNo.WiringD

Page 85 - PUHZ-RP140YHA21

175STRUCTURAL PARTSPUHZ-RP60/71VHA2PUHZ-RP60/71VHA21PUHZ-RP60/71VHA3Part No. SpecificationNo.WiringDiagramSymbolRecom-mendedQ'tyPart NamePUHZ-RP6

Page 86 - Outdoor power circuit board

1761152459111412136781091718316STRUCTURAL PARTSPUHZ-RP100VHA2PUHZ-RP125VHA2PUHZ-RP140VHA2PUHZ-RP100YHA2PUHZ-RP125YHA2PUHZ-RP140YHA2Part No. Part Name

Page 87 - ➔ Transmitting signal

1771152459111412136781091718316STRUCTURAL PARTSPUHZ-RP100VHA21PUHZ-RP125VHA21PUHZ-RP140VHA21PUHZ-RP100YHA21PUHZ-RP125YHA21PUHZ-RP140YHA21PUHZ-RP100VHA

Page 88

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANCCopyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.Distributed in

Page 89

18TotalElectrical circuitRefrigerant circuitIndoor sideOutdoorsideRepresentative matchingSHFBFWkWModeCapacityInputPLA-RP71BA2PLA-RP71BA2Cooling7,1001.

Page 90

19TotalElectrical circuitRefrigerant circuitIndoor sideOutdoorsideRepresentative matchingSHFBFWkWModeCapacityInputPhase , HzVoltageCurrentOutdoor unit

Page 91 - Active filter module

2[Service Ref.]PUHZ-RP35VHA2PUHZ-RP35VHA21PUHZ-RP50VHA2PUHZ-RP50VHA21PUHZ-RP60VHA2PUHZ-RP60VHA21PUHZ-RP71VHA2PUHZ-RP71VHA21PUHZ-RP100VHA2PUHZ-RP100VHA

Page 92

207 OUTLINES AND DIMENSIONSService panel for charge plug w 1 In the place where short cycle tends to occur, cooling and heating capacity and power

Page 93 - (1) Function of switches

21Unit : mmPUHZ-RP60VHA2PUHZ-RP71VHA2Over 10mmOver 500mmOver 100mmOver 10mmFREE1 • • Refrigerant GAS pipe connection (FLARE)[15.88 (5/8 inch)2 • • Ref

Page 94 - Model select

2241765 424556 (19)37028531756001753302-12o36 oval holes(Foundation Bolt M10)Air DischargeRear Air IntakeSide Air Intake2-U Shaped notched holes(Found

Page 95 - (SW1 on)

2321Handle for movingService panelHandle for movingHandle for movingRear Air IntakeAir intakeRear piping coverFront piping coverSide Air IntakeHandle

Page 96 - Detailed

24Handle for movingSide Air IntakeFront piping coverRear piping coverAir intakeRear Air IntakeHandle for movingHandle for movingTerminal connectionLef

Page 97

258 WIRING DIAGRAMPUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2SYMBOLM-NET ADAPTERNAMETB7CN5CNDCN2MSW1SW11Terminal Block<M-net conn

Page 98 - 1 second

26PUHZ-RP35VHA21 PUHZ-RP50VHA21 PUHZ-RP60VHA21 PUHZ-RP71VHA21P. B.C. B.CNF1(WHT)MF1MS3~71TRANSCNDC(PNK)31TH7/6(RED)63H(YLW)TH3(WHT)TH4(WHT)TH7 TH6 T

Page 99

27PUHZ-RP35VHA3 PUHZ-RP50VHA3 PUHZ-RP60VHA3 PUHZ-RP71VHA3P. B.C. B.CNF1(WHT)MF1MS3~71TRANSCNDC(PNK)31TH7/6(RED)63H(YLW)TH3(WHT)TH4(WHT)TH7 TH6

Page 100 - Explanation for display Unit

28PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2123456OFFON100VMODELSW6w1MODEL SELECTSW1012OFFON123456OFFON125V12OFFON123456OFFON140V12OFFONNO FUSEB

Page 101

29PUHZ-RP100VHA21 PUHZ-RP125VHA21 PUHZ-RP140VHA21 PUHZ-RP100VHA3123456781234567812345678OFFON100VHA2MODELSW6w1MODEL SELECTw2. SW5 -1 to 5 : Function S

Page 102

3PUHZ-RP35/50VHA21 PUHZ-RP35/50VHA3· Muffler has been changed.· Compressor (MC) has been changed.· Controller circuit board(C.B.) and power circuit bo

Page 103

30PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2LEV-A(WHT)LEV4563213213321321313121212113LEV-B(RED)LEV456321CNVMNT(WHT)CN4(WHT)CNMNT(WHT)CNMCN3S(WHT

Page 104

31PUHZ-RP100YHA21 PUHZ-RP125YHA21 PUHZ-RP140YHA21 PUHZ-RP100YHA3TB1MCMF1, MF221S463HTH3, TH33TH4TH6TH7LEV-A, LEV-BACL1~ACL4Terminal Block<Power Sup

Page 105

329 WIRING SPECIFICATIONS9-1. FIELD ELECTRICAL WIRING (power wiring specifications)12S1S2S3S1S2S3Indoor/outdoor unit connection cableIndoor unitUnitpo

Page 106 - •The ones digit

33The following connection patterns are available.The outdoor unit power supply patterns vary on models.1:1 System<For models without heater>* T

Page 107 - 12 FUNCTION SETTING

349-3. INDOOR – OUTDOOR CONNECTING CABLEThe cable shall not be lighter than design 60245 IEC or 60227 IEC.w The Max. cable length may vary depending o

Page 108 - Temperature correction: Valid

359-4. M-NET WIRING METHOD(Points to notice)(1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electrom

Page 109 - Setting number

369-4-3. Regulations in address settingsIn case of multiple grouping system, M-NET and refrigerant address settings should be done as explained in the

Page 110 - [Operating Procedure]

3710 REFRIGERANT SYSTEM DIAGRAMPUHZ-RP60VHA2 PUHZ-RP60VHA21PUHZ-RP71VHA2 PUHZ-RP71VHA21PUHZ-RP35VHA2 PUHZ-RP35VHA21 PUHZ-RP35VHA3PUHZ-RP50VHA2 PUHZ-RP

Page 111 - TEST RUN

38PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2PUHZ-RP100VHA21 PUHZ-RP125VHA21 PUHZ-RP140VHA21PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2PUHZ-RP100YHA

Page 112

3910-2. Unit replacement operationWhen reusing the existing pipes that carried R22 refrigerant for the RP60/71VHA3 and RP100/125/140 models,replacemen

Page 113 - Hold down the

42REFERENCE MANUAL2-1. INDOOR UNIT SERVICE MANUALModel name Service Ref.ServiceManual No.PLA-RP35/50/60/71AAPLA-RP35/50/60/71AA.UKOC335PLA-RP35/50/60/

Page 114

4011 TROUBLESHOOTING<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged

Page 115 - 13-2. REQUEST CODE LIST

41[TEST] buttonPipe (liquid) temperatureDisplays the remainingtest run time."TEST RUN" and the currently selectedoperation mode are displaye

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42ON/OFFTEMPFANVANEMODECHECKLOUVERTEST RUN AUTO STOP AUTO STARThminTEST RUNRESETSETCLOCK75623,4Test run [for wireless remote controller]Measure

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4311-3. HOW TO PROCEED "SELF-DIAGNOSIS"11-3-1. When a Problem Occurs During OperationIf a problem occurs in the air conditioner, the indoor

Page 118 - Refer to

44Transmission data from remote controllerTransmission data on transmission pathWhen the number of data errors is "02":D Press the ON/OFF bu

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45[Procedure]1. Press the CHECK button twice.2. Press the temperaturebuttons.3. Point the remote controller at the sensor on the indoor unit andpress

Page 120

46[Output pattern A] Errors detected by indoor unit[Output pattern B]E9*1 If the beeper does not sound again after the initial 2 beeps to confirm the

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4711-4. SELF-DIAGNOSIS ACTION TABLE<Abnormalities detected when the power is put on>(Note 1) Refer to indoor unit section for code P and code E.

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48Error CodeAbnormal points and detection method Judgment and actionEb(6845)Miswiring of indoor/outdoor unit connecting wire (converse wiring ordiscon

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49<Abnormalities detected while unit is operating>Error CodeAbnormal points and detection method Judgment and actionU1(1302)High pressure (High-

Page 124 - 14 EASY MAINTENANCE FUNCTION

53 SAFETY PRECAUTIONCautions for units utilizing refrigerant R410A3-2. CAUTIONS RELATED TO NEW REFRIGERANTUse new refrigerant pipes.Make sure that the

Page 125 - Display

50ThermistorsOpen detection Short detectionSymbol NameTH3TH6TH7TH8– 40: or below– 40: or below– 40: or below– 27: or below90: or above90: or above90:

Page 126 - Check Points

51Error CodeAbnormal points and detection method CaseJudgment and actionU8(4400)Outdoor fan motorAbnormal if rotational frequency of the fanmotor is n

Page 127 - Stabilized

52Error CodeAbnormal points and detection method Judgment and actionUL(1300)Low pressureAbnormal if the following conditions aredetected for continuou

Page 128 - " 0"

53Error CodeAbnormal points and detection method Judgment and actionE9(6841)Indoor/outdoor unit communicationerror (Transmitting error) (Outdoor unit)

Page 129 - 15 DISASSEMBLY PROCEDURE

54Error CodeAbnormal points and detection method Case Judgment and actionA0(6600)Address duplicate definitionThis error is displayed when transmission

Page 130 - OPERATING PROCEDURE PHOTOS

55A6(6606)Communication error with communica-tion processorDefective communication between unitprocessor and transmission processorNote) The address a

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56Error CodeAbnormal points and detection method Case Judgment and actionA7(6607)5. If displayed address or attribute isFRESH MASTER, indoor unit dete

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5711-5. TROUBLESHOOTING BY INFERIOR PHENOMENAPhenomenaFactor Countermeasure1. Remote controller display does notwork.2. “PLEASE WAIT” display is remai

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58PhenomenaFactorCountermeasure7. Remote controller display works nor-mally and the unit performs heatingoperation, however, the capacitycannot be ful

Page 134 - PUHZ-RP60,71VHA2(1)/VHA3

59How long is “PLEASE WAIT” kept being displayed on the remote controller?6 minutes or more2 minutes or less2 to 6 minutesNONOYESYESAre any error code

Page 135 - 1 PUHZ-RP60/71VHA3

6GravimeterUnit[3] Service toolsUse the below service tools as exclusive tools for R410A refrigerant.No. Tool name Specifications1 Gauge manifold ·Onl

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60AC 198V to AC 264V?AC 198V to AC 264V?AC 198V to AC 264V?DC 12V to DC 16V?DC 12V to DC 16V?NOYESNOYESNOYESYESNOYESNOCheck the voltage between S1 an

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61AC 198V to AC 264V?Are there looseness or disconnection of the indoor/outdoor connecting wire?Is anything displayed?DC 17V to DC 28V?Is “E8” display

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62DC 10V to DC 16V?YESNOLightingBlinkingLightingBlinkingCheck the voltage of the terminal block (TB6) of the remote controller.Check the status of the

Page 139 - PUHZ-RP100VHA3

631 The operating display of remote controller does not come on.Phone Calls From Customers How to Respond Note1 Check if power is supplied to air con

Page 140 - 1 PUHZ-RP100VHA3

64Phone Calls From Customers How to Respond Note1 Check the set temperature of remote controller. The outdoor unit cannot be operated if the set

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653 Air blows out for a while after HEAT operation is stopped.Phone Calls From Customers How to Respond Note3 This is not a malfunction. The

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66Phone Calls From Customers How to Respond NoteThis is not a malfunction.This may occur when the operation gets started in the room of high humidity

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67123456MGrayOrangeRedYellowBlack123456MRP60/71/100/125/140Parts nameCheck pointsDisconnect the connector then measure the resistance with a tester. (

Page 144 - PUHZ-RP100YHA3

68Notes · High voltage is applied to the connecter (CNF1, 2) for the fan motor. Give attention to the service. · Do not pull out the connector (CNF1,

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6911-7. HOW TO CHECK THE COMPONENTS<Thermistor feature chart>Low temperature thermistors• Thermistor <Outdoor pipe> (TH3)• Thermistor <

Page 146 - 1 PUHZ-RP100YHA3

73-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES(1) Flowchart Connecting a new air conditioner1Flaring work should be done so that flare

Page 147

70<Output pulse signal and the valve operation>(2) Linear expansion valve operationABCOpenExtra tightning (about 32 pulse)Pulse number500 pulseO

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71<Output pulse signal and the valve operation>(2) Linear expansion valve operationABCOpenExtra tightning (about 32 pulse)Pulse number500 pulseO

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72Main bodyLead wireStopperCoilABe sure to attach thestopper to pipe B.BA(3) How to attach and detach the coil of linear expansion valve (RP35-RP71)&l

Page 150

73Main bodyLead wireStopperCoilBe sure to attach the stopper.A(4) How to attach and detach the coil of linear expansion valve (RP100-RP140)<Composi

Page 151

7411-8. EMERGENCY OPERATION (1) When the error codes shown below are displayed on outdoor unit or microcomputer for wired remote controller or indoor

Page 152

75(5) Operation data during emergency operationDuring emergency operation, no communication is performed with the indoor unit, so the data items neede

Page 153

7611-9. TEST POINT DIAGRAMOutdoor controller circuit boardPUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2PUHZ-RP100VHA2 PUHZ-RP125

Page 154

77Communication power supply D71 Voltage 24V DCCNSS1-S2:220-240V ACCNAC2 to 4: Power supply foroutdoor controller circuitboard (220V-240V AC)1 to 3: P

Page 155 - PUHZ-RP50VHA2

78Outdoor noise filter circuit boardPUHZ-RP35VHA2PUHZ-RP50VHA2LO, NOVoltage of 220-240V AC is output. (Connect to the ACL)CN52C52C relay signal(Connec

Page 156

79Outdoor noise filter circuit boardPUHZ-RP35VHA21 PUHZ-RP35VHA3PUHZ-RP50VHA21 PUHZ-RP50VHA3LO, NOVoltage of 220-240V AC is output. (Connect to the AC

Page 157

8(2) Cautions for refrigerant piping workNew refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R4

Page 158

80Outdoor noise filter circuit boardPUHZ-RP60VHA2PUHZ-RP71VHA2LO, NOVoltage of 220-240V AC is output.(Connect ACL)CN52C52C relay signal(Connect to the

Page 159

81Outdoor noise filter circuit boardPUHZ-RP60VHA21 PUHZ-RP60VHA3PUHZ-RP71VHA21 PUHZ-RP71VHA3LO, NOVoltage of 220-240V AC is output.(Connect ACL)CN52C5

Page 160

82CNAC1, CNAC2220-240V AC(Connect to theoutdoor controllercircuit board(CNAC))EIConnect to the earthLI, NIVoltage of 220-240V AC is input(Connect to t

Page 161

83CNAC1, CNAC2220-240V AC(Connect to theoutdoor controllercircuit board(CNAC))EIConnect to the earthCN5Primary current(Connect to theoutdoor powercirc

Page 162 - 17 RoHS PARTS LIST

84Outdoor noise filter circuit boardPUHZ-RP100YHA2PUHZ-RP125YHA2PUHZ-RP140YHA2LI1, LI2, LI3, NIPOWER SUPPLYLI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V inp

Page 163

85Outdoor noise filter circuit boardPUHZ-RP100YHA21PUHZ-RP125YHA21PUHZ-RP140YHA21PUHZ-RP100YHA3LI1, LI2, LI3, NIPOWER SUPPLYLI1-LI2/LI-LI3/LI3-LI1 : A

Page 164

86CN2Connect to the outdoor controller circuit board (CN2)1-5:Outdoor power circuit board ➔ Transmitting signalto the outdoor controller circuit board

Page 165

87CN2Connect to the outdoor controller circuit board (CN2)1-5:Outdoor power circuit board ➔ Transmitting signalto the outdoor controller circuit board

Page 166

88Outdoor power circuit boardPUHZ-RP100VHA2PUHZ-RP100VHA21PUHZ-RP125VHA2PUHZ-RP125VHA21PUHZ-RP140VHA2PUHZ-RP140VHA21PUHZ-RP100VHA3TABP1Connect to 52CT

Page 167

89Brief Check of POWER MODULEW Usually, they are in a state of being short-circuited if they are broken.Measure the resistance in the following points

Page 168

94 FEATURESCHARGELESS SYSTEMPRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.Max.30m(PUHZ-RP35/50/60/71/100/125/140)The refrigerant c

Page 169

90Outdoor converter circuit boardPUHZ-RP100YHA2PUHZ-RP100YHA21PUHZ-RP125YHA2PUHZ-RP125YHA21PUHZ-RP140YHA2PUHZ-RP140YHA21PUHZ-RP100YHA3L1-A2, L2-A2, L3

Page 170

91Active filter modulePUHZ-RP100VHA2PUHZ-RP125VHA2PUHZ-RP140VHA2L1, L2Connect to the DCL(Reactor)Connect to the 52CConnect to theoutdoor powercircuitb

Page 171

92Active filter modulePUHZ-RP100VHA21PUHZ-RP125VHA21PUHZ-RP140VHA21PUHZ-RP100VHA3+–+DCLL1 L2ACTMPIoN1N2(+)(- )LoadConnection and internal circuit diag

Page 172

93SwitchTypeofswitchDipswitchPushswitchSW112No.Function Effective timingAction by the switch operationForced defrost w1 Start NormalWhen compressor is

Page 173

94PUHZ-RP35-140VHA21, PUHZ-RP100-140YHA21, PUHZ-RP35-100VHA3, PUHZ-RP100YHA3w1 Forced defrost should be done as follows.1Change the DIP SW1-1 on the o

Page 174 - 1 PUHZ-RP50VHA3

95Special function(a) Low-level sound priority mode (Local wiring)Unit enters into Low-level sound priority mode by external signal input setting.Inpu

Page 175 - (1) VHA3

96<Display function of inspection for outdoor unit>The blinking patterns of both LED1(green) and LED2(red) indicate the types of abnormality whe

Page 176

97U2U7U1U8UdUFUPUHU6U3U4U5U9P1P2P9P4P5P6P8Indication ErrorErrorcodew1Outdoor controller boardContents Inspection methodLED1 (Green)LED2 (Red)3 blinkin

Page 177

98<Outdoor unit operation monitor function>[When optional part ‘A-Control Service Tool(PAC-SK52ST)’ is connected to outdoor controller board(CNM

Page 178

99SW2 setting1ON23456Display detailExplanation for display UnitPipe temperature / Liquid(TH3)– 40~90– 40~90(When the coil thermistor detects 0: or bel

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