New High-speed, High-accuracy Medium-sized Model with
Outstanding Operation and Maintenance Performance
Advance Series Product Introduction
EA28V
Advance
High-performance die-sinking EDM
with FP-V power supply
MVH20T-ATC
C-axis (option)
C-axis (option)
Standard delivery entrance
・
Emission/suction automatic changeover
・
Programmable flushing nozzle (eight
nozzles) + Automatic changeover
・
Fluid pressure 3-step changeover
・Dielectric fluid distributor
・Special working tank (including
150mm (5.9in) column up)
・FP120V
・GF2 control
EA28V
+FP120V
EA22E
+FP100EA
③
(Note 1) With the MVH40T-ATC specifications, the ATC unit and
holder are removed before shipment. A crane or lifting
device is required when installing the system.
Standard specifications
MVH20T-ATC specifications
MVH40T-ATC specifications
(Note 1)
⑤
① ②
④
Working tank inner dimensions
Stroke
Machine unit dimensions
System total weight
Dielectric fluid reservoir capacity
: 1100x810x450mm (43.3x31.9x17.7")
: 650x450x350mm (25.6x17.7x13.8")
:
2195x2512x2615mm (86.4x98.9x103.0")
: 5400kg (11880lb.)
: 390R(103gal.)
Width [mm (in)]
2063 (81.2)
2297 (90.4)
2168 (85.4)
Height [mm (in)]
2660 (104.7)
2660 (104.7)
2660 (104.7)
・High-accuracy positioning circuit
・Multi-position working tank
・
Working tank fluid flow adjustment
function
・
High-function manual operation box
・LAN
Option
・
Column up 150mm (5.9in) specifications
・Highly rigid built-in C-axis
・High-accuracy built-in spindle
・Large electrode adaptor
・MVH20T/40T-ATC
・NS powder specifications
・XY-axis linear scale
・Z-axis stroke 450 specifications
Standard functions
・
Tungsten carbide machining circuit
・
Fine matte finish circuit (PS circuit)
・
Glossy mirror finish circuit (GM2 circuit)
・Narrow gap circuit
・
Thermal displacement compensation
system
・Z-axis linear scale
y
x
w1
・P1
・P2
y
y
x
x
w2
・P1
・P2
Machine reference point
Graphite 100x100mm machining
Rough Finish
Rough Finish
Machining time
Room temperature
Time
Without
Time
With
Thermal displacement reduced
Displacement
Sensor
NC
Workpiece coordinates can be set
from the advanced manual control box.
Rib machining with
GF2 control
Without GF2
With GF2
Graphite electrode
Tip 1mm, taper 1°, step machining 10mm
Machining time(min)
300200100
0
10
20
30
40
50
Machining depth(mm)
⑥
Position
Z-axis
load
Stable machining which lessens the load
during large-area machining
Z-axis jump path
Generated negative
pressure
Jump direction
Time
Without SS Jump 3
With SS Jump 3
Jump up
Jump down
Electrode-to-
workpiece
pressure
Time
Min:300
(11.8)
Min:450
(17.7)(17.7) (19.7)(19.7)
2512 (98.9)Min:500
Min:450 (17.7)
Min:450 (17.7)
426 (16.8)
2615 (103.0)
2355 (92.7)
2765 (108.9)
2505 (98.6)
Min:300
(11.8)
Min:4502682 (105.6)Min:500
425 (16.7)
Special working tank
Standard working tank
Operation
panel
Power
control
units
MVH20T-ATC
(option)
2429 (95.6) (with ATC)
2195 (86.4) (standard)
Dielectric fluid reservoir
Air inlet
Machine unit
Power
supply
FP80V
For FP120V power
Dielectric
fluid
temperature
control unit
Power lead-in port
2195 (86.4) (standard)
2429 (95.6) (with ATC)
Operation
panel
Power
control
units
MVH20T-ATC
(option)
Dielectric fluid reservoir
Air inlet
Dielectric
fluid
temperature
control unit
For FP120V power
Power lead-in port
Power
supply
FP80V
Operation
panel
Operation
panel
244 (9.6)
294 (11.6)
45°
2495 (98.2) (standard)
2579 (101.5) (with ATC)
2495 (98.2) (standard)
2579 (101.5) (with ATC)
4-M8 screws
8-M10 screws
Electrode mounting table dimension drawing
* The 3R/ EROWA electrode holder
is used when the built-in C-axis/
automatic clamp (option) is
provided.
(Unit: mm (in))
Workpiece 1
Workpiece 2
Advance control unit
Thermal displacement compensation function
Automatic elevation tank
Fluid circulation function
Utilizing 3D CAD data
φ100
(3.9)
φ140
(5.5)
New high-speed FP-V power supply
―③
•
Finishing performance and tungsten carbide machining performance equal
to the EA12V Advance
•
Optimized machining technology enables low-wear machining with graphite
electrode
•
FP120V power supply is suitable for high-speed rough machining of graphite (option)
High-rigidity and high-accuracy technology
―④
•
Machining stability is improved by increasing the machine structure's rigidity
• Mitsubishi Electric original thermal displacement compensation function
and semi-cabin structure are adopted
• Standard linear scale on Z-axis
• Machine temperature fluctuation suppressed to a minimum with fluid
circulation function
Advanced machining control
―⑥
•
Machine medium-to large-sized workpieces or deep ribs with advanced SS Jump 3
•
Adjustable high-volume fluid flow rates increase the range of no-flush machining
• Machining performance using graphite electrodes improved with GF2
control (option)
Greatly improve machining speed for rib shapes and electrode wear in
formed mold shapes
Outstanding operability
―⑤
• The three-sided drop tank improves access for work set-up (with working
tank multi-position function)
• Working tank fluid high-flow rate mode compatible with medium to large
graphite machining
• Standard high-function manual operation box with coordinate display
• Easy workpiece loading using hand lifter
• Machine zero point position at center of the XY-axes stroke corresponding
to medium to large electrodes
Outstanding operability
―①
• 15-inch LCD touch panel
• Easy-to-use menu configuration
• Machining conditions search (shape expert)
Utilizing CAD data
―②
• Machining instruction information (EPX) can be read from CAD/CAM
• 3D data (Parasolid) can be read in
• Area changes can be calculated from 3D model to optimize machining
conditions (3D-EXPERT)
○
○
○
○
○
○
○
○
○
○
○
○
○
○
(Note 3)
(Note 3)
50 (110)
(Note 1)
1 to 30
10 (22)
(Note 1)
1 to 1500
10kg (22lb.)/electrode
Magazine total: 80kg (176lb.)
(Note 2)
5kg (11lb.)/electrode
Magazine total: 40kg (88lb.)
(Note 2, 4)
C-axis/ATC (option)
MACRO
Combi ITS COMBI
3R EROWA
(Note 1) For MACRO Jr of 3R-Combi and Compact of EROWA-COMBI, the weight is 2.5kg (5lb.) /electrode.
(Note 2) MACRO of 3R-Combi, the weight is 5kg (11lb.)/ electrode, and is 2.5kg (5lb.)/ electrode with
MACRO Jr. In both cases, the magazine total is 40kg (88lb.).
(Note 3) ATC can be used with EROWA ITS50, but not with EROWA Compact (manual only).
(Note 4) Tolerable electrode weight specifications of 10kg (22lb.)/ electrode (magazine total: 80kg (176lb.)) are also
available with the MVH40T-ATC.
(Note 5) Contact your local Mitsubishi Electric sales or dealer if the electrode exceeds the specified dimensions.
(Note 6) MVH40T-ATC, electrodes exceeding the specified dimensions cannot be mounted even if space is
provided in the magazine because there will be interference with the machine.
C-axis
AT C
Max. electrode weight
Speed
Max. electrode weight
Speed
Max. electrode dimensions
Max. electrode weight
Max. electrode dimensions
Max. electrode weight
Spindle
MVH
20T
MVH
40T
[mm (in)]
(Note 5)
[mm (in)]
(Note 6)
70 x 70 x 200
(2.8 x 2.8 x 7.9)
70 x 70 x 200
(2.8 x 2.8 x 7.9)
Distance between table and electrode mounting surface
Automatic clamp
3R-MACRO
MACRO Jr
EROWA
3R-Combi
300 to 650
279 to 629
300 to 650
(11.8 to 25.6)
(11.0 to 24.8)
(11.8 to 25.6)
(12.5 to 26.3)
(11.7 to 25.5)
(12.2 to 26.0)
(11.8 to 25.6)
(11.0 to 24.8)
(11.8 to 25.6)
(12.2 to 26.0)
(11.4 to 25.2)
(12.2 to 26.0)
300 to 650
279 to 629
300 to 650
310 to 660
289 to 639
310 to 660
317.5 to 667.5
296.5 to 646.5
309.5 to 659.5
C-axis
[mm (in)]
[mm (in)]
[mm (in)]
Spindle
2195 x 2512 x 2615
(86.4 x 98.9 x 103.0)
〈2495 x 2682 x 2765〉
(98.2 x 105.6 x 108.9)
5400 (11880)〈5900 (12980)〉
650 x 450 x 350
(25.6 x 17.7 x 13.8)
425 to 775 (16.7 to 30.5)
〈575 to 925〉(22.6 to 36.4)
200 (440)
(With standard electrode and table)
Automatic elevation tank
1100 x 810 x 450
(43.3 x 31.9 x 17.7)
〈1400 x 900 x 550〉
(55.1 x 35.4 x 19.7)
100 to 400 (3.9 to 15.7)
〈150 to 500 (5.9 to 19.7)〉
850 x 600 (33.5 x 23.6)
1050 x 760 x 350
(41.3 x 29.9 x 13.8)
〈1350 x 850 x 450〉
(53.1 x 33.5 x 17.7)
2000
(4400)
Three slots at 14-200 pitch
390
(103)
(595
(157)
)
〈560 (148)(890 (235))〉
Three fine paper filters
Unit cooler
Machine unit (standard specifications)
EA28VM ADVANCE
Dimensions (W x D x H)
Total system weight
Distance between table
and electrode mounting surface
Max. electrode weight
Method
Inner dimensions (W x D x H)
Fluid level adjustment range
(from top of table)
Dimensions (W x D)
Max. workpiece dimensions
(W x D x H)
Max. loading weight
T-slot
Capacity
(initial dielectric fluid supply amount)
Filtering method
Dielectric fluid temperature control unit
Machine
unit
Model
Axis stroke (X x Y x Z)
Spindle
Working
tank
Ta bl e
Dielectric
fluid
reservoir
[mm (in)]
[kg (lb.)]
[kg (lb.)]
[kg (lb.)]
[mm (in)]
[mm (in)]
[mm (in)]
[mm (in)]
[mm (in)]
[mm (in)]
[r (gal.)]
(With standard electrode and table)
(With standard electrode and table)
Specifications for special working tank are given in parentheses.
[min
-1
]
[min
-1
]
[kg (lb.)]
[kg (lb.)]
21 22
Product Line-up
Machining Samples
Total Solutions
Machine Specifications
and Options
Advance Series
Functions and Features
EA Series Functions
and Features
Advance Series
Product Introduction
MA, EA Series
Product Introduction
Advance Control Unit
Tooling
64-bit Control Unit
Power Supply/Control
Specifications
Preparation for
Machine Installation
Precautions
Commentaires sur ces manuels